A recent development in sheet metal forming industry is the application of tailored blanks: blanks prepared from separate pieces of sheet material, welded together prior to the forming process. The pieces of sheet material can have different properties, enabling weight reduction of components, corrosion resistance using cathodic protection or the possibility to create local weak spots, resultin...

Currently there is a huge competition amongst the OEMs and manufacturers in the auto industry to reduce the weight of the car. A few design modifications or use of different size and grades of materials solves this problem greatly. This paper focuses upon the metal finishing process of Laser Welded Blanks (LWB) with simulation and reliability as well as new process development. These blanks are...

in this paper, the deep drawing process of tailor welded blanks is simulated using the finite element modelling and verified using the experimental results available in the literature. then the effect of die and material properties on the welding line movement is investigated. it is seen that the most effective material parameters on weld line movement are different between sheet metal thicknes...

Tailor Welded Blanks (TWBs) made of dissimilar, uniform or non uniform thickness materials have potential applications in automobile industries for light weight materials in order to improve fuel efficiency and cost of carrier. The focus of this paper is to develop and present analytical model to determine total elongation of tailor welded blank (TWBs). The validation of this method is done by ...

This paper deals with some numerical simulation and experimental tests related to forming and springback of a rectangular part manufactured from tailor welded blanks. Final shape of the parts manufactured by tailor welded blanks is seriously affected by springback effect. This paper work is trying to prove out the important role of material rolling direction has on the springback reduction. The...

use of tailor-welded blanks (twbs) in production has significant advantages such as weight and cost reduction. however, their application requires processes that increase their poor formability in comparison to base materials. one of these procedures is the use of fluid pressure in sheet metal forming. in this paper hydro-mechanical deep drawing process of tailor-welded low carbon steel (st12) ...

A typical tailor-welded blank (TWB) is composed of several base metals, which might have di!erent mechanical properties as well as thickness. Moreover, a TWB contains a heat-a!ected zone (HAZ) which has quite di!erent mechanical properties from base materials. The forming behaviors of TWBs have been widely studied since they were "rst developed as a way of using collectible o!al. They are often...

Currently, advances due to tailored blanking can be enhanced by the development of new grades of advanced high-strength steels (HSSs), for the further weight reduction and structural improvement of automotive components. In the present work, diode laser welds of three different grades of advanced high-strength dual-phase (DP) steel sheets (with tensile strengths of 980, 800, and 450 MPa) to hig...

Laser-based ultrasonic (LBU) measurement shows great promise for on-line monitoring of weld quality in tailor-welded blanks. Tailor-welded blanks are steel blanks made from plates of differing thickness and/or properties butt-welded together; they are used in automobile manufacturing to produce body, frame, and closure panels. LBU uses a pulsed laser to generate the ultrasound and a continuous ...