in this paper, the optimum shape of tailor-welded blanks (twb) is investigated. the optimization is performed for two different case studies. the first example is deep drawing of a twb with dissimilar materials and uniform thicknesses and the next example is deep drawing of a twb with similar materials and non-uniform thicknesses. the effect of blank optimization on the weld line movement is in...

In this paper, the optimum shape of Tailor-Welded Blanks (TWB) is investigated. The optimization is performed for two different case studies. The first example is deep drawing of a TWB with dissimilar materials and uniform thicknesses and the next example is deep drawing of a TWB with similar materials and non-uniform thicknesses. The effect of blank optimization on the weld line movement is...

Currently, advances due to tailored blanking can be enhanced by the development of new grades of advanced high-strength steels (HSSs), for the further weight reduction and structural improvement of automotive components. In the present work, diode laser welds of three different grades of advanced high-strength dual-phase (DP) steel sheets (with tensile strengths of 980, 800, and 450 MPa) to hig...

in this paper, the deep drawing process of tailor welded blanks is simulated using the finite element modelling and verified using the experimental results available in the literature. then the effect of die and material properties on the welding line movement is investigated. it is seen that the most effective material parameters on weld line movement are different between sheet metal thicknes...

Simulations of interface evolution and stress distribution near weld line in the viscoelastic melt mold filling process are achieved according to the viscoelastic-Newtonian two-phase model. The finite volume methods on nonstaggered grids are used to solve the model. The level set method is used to capture the melt interface. The interface evolution of the viscoelastic melt in the mold filling p...

In non-destructive testing (NDT) of metal welds, weld line tracking is usually performed outdoors, where the structured light sources are always disturbed by various noises, such as sunlight, shadows, and reflections from the weld line surface. In this paper, we design a cross structured light (CSL) to detect the weld line and propose a robust laser stripe segmentation algorithm to overcome the...

in this paper, two api x70 steel pipes (with spiral seam weld) of 56 inch outside diameter and 0.780 inch wall thickness were girth welded first. next, hole drilling tests were conducted for strain measurement on the surfaces of the pipes. the values of residual stresses on the internal and external surfaces of the pipe were determined, from strain data using astm 837 standard. the experimental...