Ultrasonics complex vibrations with twoor three-dimensional vibration locus are effective for various applications. Various high-frequency and complex-vibration systems have been proposed and studied. The applications include ultrasonic direct welding of LSI, semiconductor chips without adhesive or solder, ultrasonic seam welding of thin metal plates, ultrasonic welding of thick metal specimens...

In ultrasonic welding, high frequency vibrations are combined with pressure to join two materials together quickly and securely. Ultrasonic welding can join dissimilar metals in a split second, ultrasonic welding eases problematic assembly and this cost effective technique may be key to mass producing fuel efficient. In this work effect of various parameters on weld strength have been studied. ...

The application of laser ultrasonic technique is developed for evaluation of friction stir spot welding (FSSW) quality. The features of laser-generated ultrasonic waves in good welding and incomplete fusion area are simulated by finite element method (FEM). The non-contact laser ultrasonic inspection system (LUIS) was established to verify the numerical results. The interaction of laser ultraso...

Ultrasonic complex vibration welding of same and different metal specimens and structures of the welded area are studied using several complex vibration welding systems, scanning and transmission electron microscopes (SEM and TEM). Ultrasonic welding can weld various metal directly using vibration and static clamping pressure. The welding area is limited very narrow layer and can weld different...

APRIL 2004 -S 140 ABSTRACT. This article analyzes the mechanics of the metal ultrasonic welding process as a basis for a new solid free-form fabrication technology. Three-dimensional prototypes are constructed by ultrasonic welding of overlaid metal foil laminations, followed by contour cutting of the 2-D layers. This was implemented in the laboratory by a computer-automated ultrasonic welding ...

D. Dobrota, Engineering Faculty, University “Constantin Brâncuşi” of Târgu-Jiu, Romania, Gh. Amza, Engineering and Tehnological Systems Management Faculty, Polytehnic University of Bucharest, Romania, Research presented in the paper refers to the structural analysis of materials that are thermally infl uenced for loading by welding of pieces in the classical variant of manual coated electric ar...

Process physics understanding, real time monitoring, and control of various manufacturing processes, such as battery manufacturing, are crucial for product quality assurance. While ultrasonic welding has been used for joining batteries in electric vehicles (EVs), the welding physics, and process attributes, such as the heat generation and heat flow during the joining process, is still not well ...

In manufacturing lithium-ion battery packs for electrical vehicles such as the Chevy Volt, it is critical to create reliable interconnections between battery cells, module-to-module, and module-to-control unit. Such joint connections must possess reliable electrical conductivity and sufficient mechanical strength to ensure battery performance. Ultrasonic metal welding has been adopted for batte...

This paper provides a general introduction to welding fundamentals (section 2) followed by sections on a few selected welding processes that have had significant developments or improvements over the last few years. The processes that are discussed are friction welding (section 3), hot plate welding (section 4), ultrasonic welding (section 5), laser/IR welding (section 6), RF welding (section 7...

The possibility of assembling through welding is one of the major features of thermoplastic composites and it positively contributes to their cost-effectiveness in manufacturing. This paper presents a comparative evaluation of ultrasonic, induction and resistance welding of individual CF/PPS thermoplastic composite samples that comprises an analysis of the static and dynamic mechanical behaviou...