Tube hydroforming is a forming method which has several advantages. By using pressure in combination with material feeding it is possible to manufacture products with high structural integration and tight dimensional tolerances. The forming method is especially suited for aluminium alloys which have a relatively low ductility. Finite Element simulations are used extensively in the sheet metal s...

Tube hydroforming is one type of unconventional metal forming process in which high fluid pressure and axial feed are used to deform a tube blank in the desired shape. Bi-layered tube hydroforming is suitable to produce bi-layered joints which can be used in special applications such as aerospace, oil production, and nuclear power plants. In this work a finite element study was performed using ...

In this paper, we propose a reliability–mechanical study combination to treat the tube hydroforming process (THP). This process consists to apply an inner pressure combined to an axial displacement to manufacture the part. Our goal is the computation of the failure probability of the hydroforming process. Normally, this process is particularly complex and have to be solved numerically. There ar...

In ultrasonic tube hydroforming, the tube is hydro formed while the ultrasonic vibration is applied to the die. Prior studies provide experimental proof that ultrasonic tube hydroforming reduces corner radius, improves lubrication and uniform thickness. Use of ultrasonic vibration can decrease friction at the tube-die interface. Few attempts have been made to analyze the wire drawing while the ...

determination of the optimum loading path (internal pressure- axial feeding) to restrict the bursting, buckling and wrinkling through tube hydroforming process is necessary to produce an acceptable tube. in this paper, the wrinkling and fracture criteria are implemented to an finite element code devoted to the simulation of tube hydroforming processes. using the ansys parametric design language...

this paper presents a control model of the hydroforming and the dual hydroforming process of atube. the theoretical part includes calculations to measure the change in tube thickness through thedeveloped process. the hydroforming and the dual hydroforming processes are simulated in thesolidsimulation software and the static and the dynamic simulations are modeled. theobtained results for the t-...

Determination of the optimum loading path (internal pressure- axial feeding) to restrict the Bursting, buckling and wrinkling through tube hydroforming process is necessary to produce an acceptable tube. In this paper, the wrinkling and fracture criteria are implemented to an finite element code devoted to the simulation of tube hydroforming processes. Using the ANSYS parametric design language...

The purpose of introducing ultrasonic vibrations in the tube hydroforming process is to create more formability by obtaining a lower corner radius, improve thickness distribution of the wall and provide good tribological conditions at the tube and the die interface. Vibrations imposed on the die create alternating gaps which improve the formability in the tube hydroforming process in the presen...

In this paper, hydroforming process of bent tubes in T-shaped die is studied for pulsating and linear pressure paths by the finite element method. Forming Limit Diagrams (FLDs) and thickness distribution curves are used to investigate the effect of pulsating pressure on hydroforming process. In addition, the obtained numerical results are compared with experimental results of hydroforming of st...