ball mills are common grinding equipment in mineral processing industries. ball wear results from three mechanisms namely impact, abrasion and corrosion. of these, the corrosion mechanism is the least investigated, due to its chemical-electrochemical nature. therefore, the aims of this research were to investigate the grinding chemistry influence (slurry ph, solid percentage, water chemistry an...

Ball mills are common grinding equipment in mineral processing industries. Ball wear results from three mechanisms namely impact, abrasion and corrosion. Of these, the corrosion mechanism is the least investigated, due to its chemical-electrochemical nature. Therefore, the aims of this research were to investigate the grinding chemistry influence (slurry pH, solid percentage, water chemistry an...

Abstract: Ball mills are used in the last stage of ore processing for grinding raw materials. Forged 70Cr2 alloy steel and Austempered Ductile Iron (ADI) balls are materials from which grinding balls are made for Sarcheshmeh Copper Plant (SCP) ball mills. In the present study wear and impact properties of these two kinds of balls have been investigated. Some balls randomly were selected as ...

This paper was aimed to address the modeling and optimization of factors affecting the corrosive wear of low alloy and high carbon chromium steel balls. Response surface methodology, central composite design (CCD) was employed to assess the main and interactive effects of the parameters and also to model and minimize the corrosive wear of the steels. The second-order polynomial regression model...

Nowadays steel balls wear is a major problem in mineral processing industries and forms a significant part of the grinding cost. Different factors are effective on balls wear. It is needed to find models which are capable to estimate wear rate from these factors. In this paper a back propagation neural network (BPNN) and multiple linear regression (MLR) method have been used to predict wear rat...

We report on the first encapsulated rotary ball bearing mechanism using silicon microfabrication and stainless steel balls. The method of capturing stainless steel balls within a silicon race to support a silicon rotor both axially and radially is developed for rotary micro machines and MEMS ball bearing tribology studies. Initial demonstrations show speeds up to 6.8 krpm without lubrication, w...

Wet ball milling was used to exfoliate MoS2. The aim of the study was to examine how the surface energy of all the individual materials affected the formation of the nano‐ sheets. Two types of milling balls were selected: one made of steel and one made of Al2O3. The liquids used were water (H2O), isopropyl alcohol (C3H8O) and kerosene. The obtained nanosheets were identified and characterized u...

When one hard steel ball collides with another, kinetic energy is conserved, even if the balls have different diameters. Why is kinetic energy conserved in such a collision, given that kinetic energy is not conserved when two unequal length steel springs or rods collide? Experimental results with bouncing balls, springs, and rods are presented, which reveal the answer. For colliding springs and...

In this paper, we present a membrane peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls for lab-on-a-chip applications. The fabrication process is based on standard soft lithography technology and bonding of a PDMS layer with a PMMA substrate. A linear flow rate range ∼490 μL/min was obtained by simply varying the rotation speed of a DC motor, and a maximu...

Ti Grade 2 was prepared by cryogenic attritor milling in liquid nitrogen and liquid argon. Two types of milling balls were used—stainless steel balls and heavy tungsten carbide balls. The effect of processing parameters on particle size and morphology, contamination of powder and its microhardness was investigated. Milling in liquid nitrogen was not feasible due to excessive contamination by ni...