the suppression of the regenerative chatter phenomenon in turning process via the variation of the frequency and amplitude of the spindle motor excitation is carried out in this research. a programmable inverter is employed for variable periodic excitation of the spindle motor. a set of turning experiments is designed and performed on a number of conical work pieces both in constant spindle spe...

Experimental examination of the gyroscopic and rotary inertia effects on the chatter boundary in a milling operation is the chief aim of this article. The equations of motion of the tool vibration are derived based on Timoshenko beam theory and Hamilton principle by considering gyroscopic moment, rotary inertia, velocity-dependent process damping and radial immersion effect. For a range of dept...

This paper presents cutting force prediction algorithm for low immersion end-milling, using an efficient dynamic force modeler. The geometric simulation of milling process was performed, using the B-Rep solid modeling techniques. For predicting stability lobes, two methods were used for prediction of stability lobes: the frequency domain technique and the time finite element analysis (TFEA). Th...

Chatter is a complicated problem faced by machine tool operators. Chatter is a self-excited vibration that can occur during machining operations. This is an undesirable phenomenon which limits the productivity of the machine. A lot of techniques have been developed to control the chatter. Stability lobe diagram is an effective tool which helps the operator to select specific spindle speeds duri...

Machine tool chatter causes machining instability, surface roughness, and tool wear in metal cutting processes. A stability lobe diagram based on regenerative chatter theory is an effective tool to predict and control chatter. Stability diagrams can be applied in machining processes to optimize the maximum depth of cut at the highest available spindle speed, thus improving the material removal ...

INTRODUCTION The analytical stability lobe diagram offers a predictive capability for selecting stable chip width-spindle speed combinations in machining operations [1-4]. However, the increase in allowable chip width provided at spindle speeds near integer fractions of the system’s dominant natural frequency is diminished substantially at low spindle speeds where the stability lobes are closel...

The suppression of the regenerative chatter phenomenon in turning process via the variation of the frequency and amplitude of the spindle motor excitation is carried out in this research. A programmable inverter is employed for variable periodic excitation of the spindle motor. A set of turning experiments is designed and performed on a number of conical work pieces both in constant spindle spe...

The suppression of the regenerative chatter phenomenon in turning process via the variation of the frequency and amplitude of the spindle motor excitation is carried out in this research. A programmable inverter is employed for variable periodic excitation of the spindle motor. A set of turning experiments is designed and performed on a number of conical work pieces both in constant spindle spe...

A new dynamical modeling of Active Magnetic Bearing Spindle (AMBS) to identify machining stability of High Speed Milling (HSM) is presented. This original modeling includes all the minimum required parameters for stability analysis of AMBS machining. The stability diagram generated with this new model is compared to classical stability lobes theory. Thus, behavior’s specificities are highlighte...