In the present research, the effects of spot-welding process parameters on the nugget diameter and electrode penetration depth of spot-welded joints were investigated. To achieve this, a spot-welded joint of three-thin sheet low carbon steels (same thicknesses of 0.8 mm) was simulated as an electerical-thermal-mechanical coupling of 3D finite element model. After validating the finite element s...

in this paper, dissimilar resistance spot welding of aisi 1075 eutectoid steel to aisi 201 stainless steel is investigated experimentally. for this purpose, the experiments are designed using response surface methodology and based on four-factor, five-level central composite design. the effects of process parameters such as welding current, welding time, cooling time and electrode force are inv...

Resistance spot welding is used to join two or more metal objects together, and the technique is in widespread use in, for example, the automotive and electrical industries. This paper discusses both the identification of different spot welding processes and the process initialization parameters leading to highquality welding joints. In this research, self-organizing maps (SOMs) were used, and ...

resistance spot welding is an important manufacturing process in the automotive industry for assembling bodies. the quality and strength of the welds and, by extension, the body is mainly defined by the quality of the weld nuggets. the most effective parameters in this process are sheet material, geometry of electrodes, electrode force, current intensity, welding time and sheet thickness. the p...

This work aims at investigating the spot weldability of a new advanced Quenching and Partitioning (Q&P) steel and a Transformation Induced Plasticity (TRIP) steel for automotive applications by evaluating the effects of the main welding parameters on the mechanical performance of their dissimilar spot welds. The welding current, the electrode tip voltage and the electrical resistance of sheet s...

Spot welding is used extensively in the automotive industry. The quality of an individual welding spot is a major concern due to the heavy reliance on their use in the manufacture of cars. The main parameters that control the quality of a welding spot are current, voltage, welding force, welding time, and the quality of the welding electrodes. The condition of the welding electrodes plays a maj...

Resistance spot welding (RSW) has been used widely to join sheet metals. It has been a challenge to get required weld quality in spot welding of dissimilar thickness materials. Weld parameters are not generally available in standards for thickness beyond 4mm. This paper presents the welding process design and parameter optimization of RSW used in joining of low carbon steel sheet of thickness 0...

In order to study the effect of spot welding parameters such as welding force, welding time and welding current intensity on nugget formation and its size in resistance spot welding process of CR3 low carbon steel sheets using ANSYS commercial software package. A 2D axisymmetric electro-thermo-mechanical finite element (FE) model is developed to simulate the nugget forming process and to predic...