Friction stir welding is a solid state joining process. High strength aluminum alloys are widely used in aircraft and marine industries. Generally, the mechanical properties of fusion welded aluminum joints are poor. As friction stir welding occurs in solid state, no solidification structures are created thereby eliminating the brittle and eutectic phases common in fusion welding of high streng...

This paper gives a review on the applications of artificial neural network in friction stir welding. Friction stir welding is a fairly new solid state joining process and has found numerous applications including in aerospace, marine, automotive, railway and many more. Artificial neural network (ANN) is a valued research area. Study has been done on mechanical properties of weldements. Keywords...

There are many industries where austenitic stainless steel needs to be welded specially in power generation industries. Unfortunately the austenitic stainless welding has several fabrication and metallurgical drawbacks when welded by using conventional fusion welding methods, which can often leads to in-service failure. The most pronounced fabrication faults are hot cracks due to inadvertent us...

–Friction stir welding is a solid state welding technology used for welding low melting point metals, such as Al, Mg and its alloys. Later welding was conducted on dissimilar metals which also produced a better defect free joint. Tool design and welding parameters contributes a major role for producing a better weld. Material flow and friction heat are the factors that the internal factor for t...

APRIL 2004 -S 140 ABSTRACT. This article analyzes the mechanics of the metal ultrasonic welding process as a basis for a new solid free-form fabrication technology. Three-dimensional prototypes are constructed by ultrasonic welding of overlaid metal foil laminations, followed by contour cutting of the 2-D layers. This was implemented in the laboratory by a computer-automated ultrasonic welding ...

This paper focuses on Friction Stir Welding (FSW), a fairly recent technique, invented by The Welding Institute (TWI) in 1991, that utilizes a non-consumable rotating welding tool to generate frictional heat and plastic deformation at the welding location; thereby, affecting the formation of a joint while the material is in the solid state. In particular, FSW can be used to join high-strength a...

Friction stir welding process is a relatively recent welding process (patented in 1991). FSW is a solid-state joining process during which materials to be joined are not melted. During the FSW process, the behaviour of the material is at the interface between solid mechanics and fluid mechanics. In this paper, a 3D numerical model of the FSW process with a non-cylindrical tool based on a solid ...

OBJECTIVES The objective was to quantify the blue-light hazard from CO(2) arc welding of mild steel. METHODS The spectral radiance of arcs in CO(2) arc welding of mild steel was measured for solid and flux-cored wires at welding currents of 120-480 A. Effective blue-light radiance and the maximum acceptable exposure duration were calculated from the spectral radiance using their definitions i...

Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion we...

Friction stir welding is used as a solid state joining process for soft materials such as aluminium alloys and also for hard materials like steels. It avoids many of the common problems obtained in fusion welding. In mechanical, civil, automobile, naval, and aeronautical engineering beams are widely used of the magnesium alloys for different applications and that are joined by conventional iner...