background: the term crystallized silica refers to the crystallized form of sio 2 and quartz, the most frequency composition in the earth’s crust that can cause silicosis and lung cancer through occupational exposure and inhalation of its large quantities. methods: occupational exposure of workers in pakdasht, iran, in 2011 was investigated in four different casting processes in small foundries...

With CAD/CAM technology moving from myth to mainstream applications, most foundries are caught between change and survival. This is especially true in the case of small and medium foundries. This paper attempts to answer the question: “Is CAD/CAM necessary and economically justifiable for small and medium foundries?” by focussing on four aspects: key developments, benefits, bottlenecks and stra...

Several technical papers are available on casting defects in the literature. However, quality costs in steel foundries are still mainly due to the rework and scrap related to casting anomalies, which are not acceptable to customers. In order to minimize the castings which do not meet the customer acceptance specifications, it is not only necessary to identify the process parameters related to t...

The casting production is considered as one of the main factors influencing the development of world economy. actual capacity of the world’s casting production, which is higher than 60 million metric tones per year, is strongly diversified. The last decade brought significant changes in the world map of the greatest casting producers. Globalisation and transformation of economic systems is refl...

Foundries for the metal-casting industry plays a vital role to generate byproducts such as used foundry sand. Metal foundries use large amounts of the metal casting process. Foundries successfully recycle and reuse the sand many times in a foundry but by using repeated usage of Used foundry-sand vary due to the type of equipment used for foundry processing, the types of additives, the number of...

Components for engineering systems, such as gas turbines and jet engines operating at high temperature are usually produced in superalloys. The investment casting process is most widely used for manufacturing these components due to the ability of the process to produce parts with complex geometries to close dimensional tolerances. Other processing routes are less advantageous due to high mecha...

Foundry industry suffers from poor quality and productivity due to the large number of process parameters, combined with lower penetration of manufacturing automation and shortage of skilled workers compared to other industries. Global buyers demand defect-free castings and strict delivery schedule, which foundries are finding it very difficult to meet. Casting defects result in increased unit ...

China has had an unprecedented economic boom within the foundry industry in the past two decades. Lost foam casting technology has gained increasing popularity during this time. In China, about two hundred foundries have lost foam casting operations with total annual casting production of approximately 300,000 tons in 2006. This paper reviews the current lost foam casting industry in China with...

Casting has many process variations depending upon the material, the type of pattern, mould and the pouring technique like sand casting, investment casting, die casting, squeeze casting and lost foam casting. Sand casting is the most widely used process which can be used to produce intricate parts in almost every metal that can be melted. Casting defects analysis is process of finding the root ...