Resistance spot welding is one of the most widely used processes in sheet metal fabrication. Improvements in quality assurance are important to increase welding productivity. Until now, quality estimation was performed using dynamic resistance at the secondary circuit, which is easily measured. However, this method has many problems when applied to in-process real-time systems. In this study, w...

The in-process changes of weld nugget growth during the Resistance Spot Welding were investigated based on the resistance of input electrical impedance. To compute the time varying resistance of input electrical impedance, the welding voltage and current signals are measured simultaneously and then converted into complex-valued signals by using Hilbert transform. Comparing with the dynamic cont...

The objective of this work is to study the effect of parameters on resistance spot weld of ASS316 material. In order to study the significance of the process parameters i.e. current, electrode force and weld cycles, towards the percentage improvement in material hardness. It is clear from the results that parameters significantly affect both the mean and the variation in the percentage improvem...

Resistance spot welding process is one of the very useful and widely utilized joining processes in automobile industry due to its high working speed, high productivity, flexibility and economical cost operation. In this paper various optimization techniques like Taguchi method, Artificial neural network (ANN), Genetic algorithm (GA) etc. and their applications are discussed to get the optimum w...

this paper aims at investigating the effects of weld nugget size and expulsion on the mechanical properties of low carbon steel resistance spot welds using tensile-shear test. mechanical performance of spot welds are described in terms of failure mode, peak load and failure energy obtained from the tensile-shear test. the effects of voids and porosity as well as electrode indentation associated...

MAY 2003 -S 116 ABSTRACT. Mechanical characteristics of resistance spot welding machines, such as stiffness, friction, and moving mass, have complex influences on the resistance welding process and weld quality. In this paper, these influences are systematically investigated through experiments. The mechanisms of the influences are explored by analyzing process signatures, such as welding force...

Resistance spot welding (RSW) has been used widely to join sheet metals. It has been a challenge to get required weld quality in spot welding of dissimilar thickness materials. Weld parameters are not generally available in standards for thickness beyond 4mm. This paper presents the welding process design and parameter optimization of RSW used in joining of low carbon steel sheet of thickness 0...

This paper investigates the development of weld zone in Resistance Spot Welding (RSW) which focuses on weld nugget and Heat Affected Zone (HAZ). The effects of four factors namely weld current, weld time, electrode force and hold time were studied using a general 2 factorial design augmented by five centre points. The results of the analysis showed that all selected factors except hold time exh...