this work presents an experimental investigation of the influence of the six important machining parameters (tool nose radius, tool rake angle, feed rate, cutting speed, cutting environment (dry, wet and cooled) and depth of cut) on surface roughness & material removal rate in the machining unidirectional glass fiber reinforced plastics (ud-gfrp) composite using carbide (k10) cutting tool durin...

a new dynamic friction model for modeling of elliptical vibration assisted turning (evat) was developed in this research. the periodic change of the friction force direction is known to be one of the most important causes of this phenomenon. in modeling of machining processes (including the evat process), static coulomb friction model was employed by most of the researchers. because of the peri...

Temperature control during the cutting process with different parameters such as cutting velocity and applying water cooling is essential to decrease the cutting force, increase the life of the cutting tool and decrease the machined surface temperature of work-piece. In this research, the temperature of machined surface and the chip-tool interface in orthogonal cutting process of Ti-6Al-4V were...

the built up layer thickness in secondary deformation zone is one of the important parameters in metal cutting process. the built up layer (bul) is formed in second deformation zone near the tool-chip interface in the back of the chip. this parameter influences the tool life and machined surface quality. this bul should not be confused with the built up edge (bue). the deformation of the bul in...

High speed machining of hardened steels for manufacturing dies and molds offers various advantages, but the productivity often limited by mainly tool life. This study investigates the influence of edge preparation in cubic boron nitrite (CBN) cutting tools on process parameters and tool performance by utilizing practical finite element (FE) simulations and high speed orthogonal cutting tests. T...

In this paper, the profile of surfaces machined using end mills with flat and ball end tools in modeled. The real kinematics of the tool motion, the static deflection and the run out of the tool are included in the model. The cutting forces are calculated using a semi-empirical method based on orthogonal to oblique conversion of cutting coefficients. The thickness of the uncut chip is used as t...

An analytical finite element technique was developed for predicting the thrust force and torque in drilling with twist drills. The approach was based on representing the cutting forces along the cutting lips as a series of oblique sections. Similarly, cutting in the chisel region was treated as orthogonal cutting with different cutting speeds depending on the radial location. For each section, ...