A mixture solidification model is employed to study the interaction between the melt flow and the growing mushy zone. The goal is to address the importance of considering the melt flow and flow pattern (laminar or turbulent) in the growing mushy zone. A simple 2D benchmark with parallel flow passing by/through a vertically growing mushy zone is considered. Parameter studies with different veloc...

We discuss a model for the evolution of a mushy zone which forms during the solidification of a binary alloy cooled from below in a tank with finite height. Our focus is on behaviours of the system that do not appear when either a semi-infinite domain or negligible solute diffusion is assumed. The problem is simplified through an assumption of negligible latent heat, and we develop a numerical ...

It has been suggested about 20 years ago that the liquid close to the inner core boundary (ICB) is supercooled and that a sizable mushy layer has developed during the growth of the inner core. The morphological instability of the liquid-solid interface which usually results in the formation of a mushy zone has been intensively studied in metallurgy, but the freezing of the inner core occurs in ...

The numerical prediction of channel segregations during two-dimensional columnar solidification of Sn-Pb alloy is analyzed when inertia is considered in the dendritic mushy zone. This contribution is included in the momentum transport equation through the quadratic Forchheimer correction term. A significant influence of the Forchheimer term in the vicinity of the liquidus region is found. The n...

Avoiding particle entrapment into the solidifying shell of a steel continuous caster is important to improve quality of the continuous cast product. Therefore, the fluid flow dynamics in the steel melt and mushy zone, heat transfer and solidification of the steel shell, as well as the motion and entrapment of inclusion particles during the casting process were investigated using computational m...

Avoiding particle entrapment into the solidifying shell of a steel continuous caster is important to improve the quality of the continuous cast product. Therefore, the fluid flow dynamics in the steel melt and mushy zone, heat transfer and solidification of the steel shell, as well as the motion and entrapment of inclusion particles during the casting process were investigated using computation...

Low-density steels are considered an attractive potential replacement for conventional steel in industries such as the automotive sector. However, there are several issues that need to be overcome before they become commercially useful grades. A significant constraint is in their processability, for example, a large as-cast grain size means these steels are prone to hot cracking. This paper exp...

A Ni-based superalloy CMSX-6 was directionally solidified at various drawing speeds (5–20 μm·s−1) and diameters (4 mm, 12 mm) under a 0.5 T weak transverse magnetic field. The results show that the application of a weak transverse magnetic field significantly modified the solidification microstructure. It was found that if the drawing speed was lower than 10 μm·s−1, the magnetic field caused ex...

-In this paper a three-phase model (liquid, solid and gas) of the mushy zone for investigation of porosity formation in solidifying castings is developed. This model takes into account the release of the dissolved gas from the alloy as well as heat transfer and interdendritic fluid flow in the mushy zone. An important aspect of this work is related to accounting for the term describing porosity...

The gradual transformation of a mushy zone during alloy solidification, from a continuous liquid film network to a fully coherent solid, has been simulated using a granular model. Based on a Voronoi tessellation of a random set of nucleation centers, solidification within each polyhedron is computed considering back-diffusion and coalescence. In the network of connected liquid films, a pressure...