the micro milling operation is one of the manufacturing processes, which can produce 3d parts in the range of less than a millimetre. miniaturization of components results in increasing the ratio of surface area to volume of components, which in turn increases the role of surface on the component performance. therefore, anticipating the relationship between micro milling parameters and surface ...

In Part II of this paper, a cutting force model for the micro-endmilling process is developed. This model incorporates the minimum chip thickness concept in order to predict the effects of the cutter edge radius on the cutting forces. A new chip thickness computation algorithm is developed to include the minimum chip thickness effect. A slip-line plasticity force model is used to predict the fo...

In the current context of miniaturization, micro-machining processes are in full expansion. One of them is micro-milling. Although micro-milling is based on the same principle as macro-milling, the phenomena of micro-cutting are not a simple scaling of macrocutting. A significant difference is the chip formation involving the phenomenon of minimum chip thickness. In micro-milling the depth of c...

A new nominal uncut chip thickness algorithm for micro-scale end-milling is proposed by considering the combination of an exact trochoidal trajectory of the tool tip and tool run-out, and then the actual uncut chip thickness may be obtained from a comparison between the current accumulative uncut chip thickness and the minimum chip thickness. Due to the intermittency of the chip formation, the ...

The material characteristics such as size effect are one of the most important factors that could not be neglected in cutting the material at nanoscale. The effects of anisotropic nature of single crystal materials in nano-cutting are investigated employing the molecular dynamics simulation. Results show that the size effect of the plastic deformation is based on different plastic carriers, suc...

The concept of Minimum Depth of Cut (MDC) is that the depth of cut must be over a certain critical thickness before any chip is formed. It is actually a major limiting factor on achievable accuracy in nanomachining, because the generated surface roughness is primarily attributed to the ploughing process when the uncut chip thickness is less than the MDC. This paper presents an analysis of a cut...

the aim of this study is experimental assay of sensitivity and stability of a bimetallic silver/gold spr sensor chip. this chip utilizes the sensitivity of the silver and the stability of the gold. moreover, the silver layer (instead of usual cr or ti layer) was used as an adhesive intermediate layer between the gold layer and the glass substrate. the optimization of the gold/silver thickness u...