recently, incremental sheet metal forming (ismf) process as one of the new methods in rapid prototyping collection has been considered by researchers. this process is based on a defined path in cnc controller and applies a spherical-head tool that supplies the required pressure for sheet metal forming. despite affirmation of process ability in forming symmetric geometries, some of its aspects s...

Ultrasonic vibration assisted single point incremental forming (UVaSPIF) is based on localized plastic deformation in a sheet metal blank. It consists to deform gradually and locally the sheet metal using vibrating hemispherical-head tool controlled by a CNC milling machine. The ultrasonic excitation of forming tool reduces the vertical component of forming force. In addition, application of ul...

Purpose: In this paper the experimental equipment and design of the system for deformation and forming force measuring by single point incremental sheet metal forming are described. Beside this the analysis results of the impact of the wall angle, tool rotation, vertical step size, tool diameter and lubrication on the magnitude of forming force and plastic logarithmic strain are presented. Desi...

Within the Brite/EuRam project “DIGIMAN” a new optical measuring system for the assessment of sheet metal components in terms of shape accuracy and strain distribution has been developed. Based on the photogrammetrically measured geometric parameters of the object the system detects deviations from the desired geometry caused by springback and allows the strain analysis within critical stamping...

Machine learning models are built to predict the strain values for which edge cracking occurs in hole expansion tests. The samples from this test play role of sheet metal components be manufactured, often associated with a uniaxial tension stress state at critical edges components. For construction models, dataset was obtained experimentally rolled ferritic carbon steel sheets different qualiti...

The effect of forming parameters during the incremental sheet forming process (ISF) was studied for a circular shape sheet part. ISF is known as a rapid prototyping method to produce sheet metal parts in a batch production series. ISF has found to be useful and advantageous which increases its application in industry. A CNC lathe machine was used in this study because it was easily programmed t...

Single point incremental sheet metal forming is a sheet metal forming process that forms products without the complex dies and tools with low cost. In this study, the incremental sheet metal forming process has been experimentally investigated on the explosively-welded Al/Cu bimetal sheets. Also, the effects of process parameters, such as arrangement of layer`s bimetal, tool diameter and tool p...

frictional shear stress is usually determined by utilizing the coefficient of friction or the constant friction factor models. the present study deals with finite element analysis of double cup extrusion process to determine the relationship between constant friction factor (m) and coefficient of friction (µ), since the metal flow in this process is very sensitive to frictional conditions. ther...