This thesis presents a process planning methodology for a rapid injection mold tool manufacturing system that involves additive and subtractive techniques, whereby slabs are sequentially bonded and milled using layered tool paths. Mold tools are grown in a bottom up fashion, eliminating the need for multi-axis machining operations (beyond three axes) and allowing small features in deep cavities...

The Friction Stir Welding process is now 20 years old and the interest in it and its potential continues to increase dramatically. FSW can be applied to a multitude of products with varying material types and thicknesses. However, a continuous weld is not always required to meet the product performance requirements. Thus, one can consider some form of intermittent weld, such as Friction Stir Sp...

in this study, friction stir spot welding (fssw) is applied to join the tial6v4 titanium alloy with 1.5 mm thickness and then the effect of rotational speed and tool dwell time on microstructure and mechanical properties is investigated. in this regard, the speed of the tool rotation was considered as 800, 1000, and 1200 rpm, as well as the tool dwell time was set at 7 and 12s. microstructural ...

Abstract—Friction stir welding is a modern and an environmentally friendly solid state joining process used to joint relatively lighter family of materials. Recently, friction stir spot welding has been used instead of resistance spot welding which has received considerable attention from the automotive industry. It is environmentally friendly process that eliminated heat and pollution. In this...

Friction stir welding is a relatively new solid-state joining technique which is widely adopted in different industry fields to join different metallic alloys that are hard to weld by conventional fusion welding. Friction stir welding is a highly complex process comprising several highly coupled physical phenomena. The complex geometry of some kinds of joints and their three dimensional nature ...

This paper gives a review on the applications of artificial neural network in friction stir welding. Friction stir welding is a fairly new solid state joining process and has found numerous applications including in aerospace, marine, automotive, railway and many more. Artificial neural network (ANN) is a valued research area. Study has been done on mechanical properties of weldements. Keywords...

Friction stir welding is a solid state joining process. High strength aluminum alloys are widely used in aircraft and marine industries. Generally, the mechanical properties of fusion welded aluminum joints are poor. As friction stir welding occurs in solid state, no solidification structures are created thereby eliminating the brittle and eutectic phases common in fusion welding of high streng...