one of the most important parts of power transmission in automotives is c.v. joint, which consists of four components where exterior bowl is one of them. due to its complexity, and importance in automobile and existence of high stresses, forging process is the only cost effective method of production. hence, the best method of production of this part is forging process. the exterior part of c.v...

Abstract: In this paper, the forming process of a central hub by radial-forward extrusion is analyzed by using the finite element software, ABAQUS. Radial-forward extrusion is used to produce hollow parts that generally feature a central hub with radial protrusions. Effective design factors such as mandrel diameter, die corner radius, die fillet radius, mandrel corner radius, tube wall thick...

In this paper the eccentric forward extrusion of sections has been simulated and analyzed using FEM Abaqus-explicit. The results have been compared to those obtained from upper bound theorem and experimental works. Close agreements was observed between the FEM and experimental work and as compared with the upper bound data more realistic and better predictions were made by the authors’ method. ...

This paper describes an upper bound analysis of cold forward extrusion of spur gears with modified tooth profile. Spur gear geometrical parameters such as module, number of teeth, pressure angle, bore radius and addendum modification factor were input to a computer program written in Visual Basic. Then spur gear, billet and extrusion die cavity were modeled automatically in SolidWorks. For uppe...

This paper reports on an experimental and finite element analysis (FEA) of the cold extrusion of high-grade (AA1100) aluminium. The influence of die angle, reduction ratio and die land on the extrusion force during the extrusion process was investigated. A forward extrusion die was designed and manufactured for the purpose of the experimental research. Interchangeable elements of the extrusion ...

Abstract This study proposes FEM simulation on forward extrusion of bi-metal rod comprised Aluminum (Core) and Copper (Sleeve). A Deform-2D commercial software with constant shear friction is used to explore the forming characteristics, such as effective stress, strain, velocity field, force, die ratio inner diameter outer at exit after deformation (the aspect ratio). Besides forces obtained by...