A new ultra-rapid process of flash spark plasma sintering is developed. The idea of flash spark plasma sintering (or flash hot pressing - FHP) stems from the conducted theoretical analysis of the role of thermal runaway phenomena for material processing by flash sintering. The major purpose of the present study is to theoretically analyze the thermal runaway nature of flash sintering and to exp...

Flash sintering has been investigated as a modern sintering method through examining the effect of processing parameters such as current density, temperature, and contact paste on the flash sintered 8YSZ characteristic. 95% of theoretical density was achieved at 800°С in 30sec with a field intensity of 100V.cm-1 and a current density of 160mA.mm-2. Such relative density in conventional sinterin...

Flash sintering is one of the newest techniques for sintering ceramics to near full density. It occurs in an appropriate combination of temperature and electric field. Temperature measurement is one of the most serious challenges in this process. In the present study, we tried to model a flash sintering process of 8YSZ and 3YSZ with finite element method to make an assessment for temperature di...

This paper presents a novel derivative of flash sintering, in which contactless flash sintering (CFS) is achieved using plasma electrodes. In this setup, electrical contact with the sample to be sintered is made by two arc plasma electrodes, one on either side, allowing current to pass through the sample. This opens up the possibility of continuous throughput flash sintering. Preheating, a usua...

DC flash sintering of both pure and 0.5 mol.% Bi2O3-doped ZnO at a relatively high activating field of 300 V/cm has been investigated. It is demonstrated that even high-purity ZnO single crystals can “flash” at 870 C. In comparison, flash sintering occurs at a substantially lower onset temperature of 550 C in ZnO powder specimens, indicating the important roles of surfaces and/or grain boundari...

In this work, a new way to fabricate nanoporous TiO2 photoanode by flash light is demonstrated. TiO2 nanoparticles are sintered on FTO glass by flash light irradiation at room temperature in ambient condition, which is dramatically simple, ultrahigh speed and one-shot large area fabrication process compared to a conventional high temperature (120 °C) thermal sintering process. The effect of the...

Using ZnO as a model system, the densification mechanisms of flash sintering are investigated. Controlled experiments via limiting the maximum current or the effective ramp rate suggest that both the maximum specimen temperature and the high heating rate (on the order of 200 C/s) are essential for the rapid densification during the flash sintering. Moreover, benchmarking rapid thermal annealing...