Abstract. Automotive structural components from Advanced High Strength Steels (AHSS) can be manufactured with Flexible Roll Forming (FRF). Flange wrinkling is a common shape defect in FRF, this restricts the application of FRF automotive industry. The new Incremental Shape Rolling process (ISR) showed that high tensile transverse strain developed flange and assists plastic deformation flange. H...

based on two-dimensional plane stress and bifurcation functional from hill's general theory in polar coordinate the critical condition for elastic wrinkling of the flange of a circular blank ( the wave number in the flange and wrinkled area) during the deep-drawing process are obtained analyticaly to improve the previous given results. in this analytical study, the elastic limitation of the mat...

This paper deals with two-dimensional plane stress wrinkling model of a plastic annular plate. Based on energy method and the nonlinearity of strain-displacement law, a bifurcation function in polar coordinates is derived analytically. This technique leads to the critical conditions for the onset of the plastic wrinkling of flange during the deep drawing process. To find this solution, the Tres...

In this paper to predict the critical conditions for onset of elastic-plastic wrinkling of flange of a two-layered circular blank during the deep-drawing process a closed-form semi-analytical elastic-plastic solution using Tresca yield criterion alongwith deformation theory in plasticity with considernig the perfectly plastic behaviour of materials is presented. Simplifying the presented soluti...

in this paper to predict the critical conditions for onset of elastic-plastic wrinkling of flange of a two-layered circular blank during the deep-drawing process a closed-form semi-analytical elastic-plastic solution using tresca yield criterion alongwith deformation theory in plasticity with considernig the perfectly plastic behaviour of materials is presented. simplifying the presented soluti...

in this paper, formation of wrinkling in bimetal deep drawing process has been investigated by the analytical, numerical and experimental methods. the effects of width of flange, fillet radii of matrix and punch, clearance of blank holder, contact conditions and relative thickness of two sheets on the number and height of wrinkle waves are studied. clearance and contact conditions have the grea...

Wrinkling, developed due to compressive instability, is one of the main failure modes in deep drawing processes. Depending on die geometry and blank holder force, it can be observed as flange wrinkling and/or side-wall wrinkling. In this study, cylindrical cup process investigated by using different constitutive models that are formed CPB06ex2, Hill’48, BBC2008-8p BBC2008-16p yield criteria wit...

Flexible Roll Forming (FRF) allows the forming of components with a variable cross section along length component. However, process has only limited application in automotive industry due to wrinkling flange which currently prevents high strength steels and limits part shape complexity. This paper presents new technology, Incremental Shape Rolling (ISR), where pre-cut blank is clamped between t...