The hydrostatic extrusion is a new method of extrusion process. The most important advantage of this method is reduction of friction and close tolerance for the coating thickness. In this study, the hydrostatic extrusion simulation of bimetallic wires has performed using of finite element method. In the following the advantages of hydrostatic extrusion compared to the direct extrusion are prese...

Rectangular waveguide is one of the earliest types of transmission lines. Rectangular waveguide can be produced by hot extrusion process. In this paper, the hot extrusion process of CuZn5 rectangular waveguide was investigated by Finite Element Method (FEM). In addition, Genetic Algorithm (GA) was used to optimize the die geometry and process conditions to achieve the lowest magnitude of extrus...

The hydrostatic extrusion is a new method of extrusion process. The most important advantage of this method is reduction of friction and close tolerance for the coating thickness. In this study, the hydrostatic extrusion simulation of bimetallic wires has performed using of finite element method. In the following the advantages of hydrostatic extrusion compared to the direct extrusion are prese...

In this paper, an upper bound approach is used to analyze the extrusion process of bimetallic rods through arbitrarily curved dies. Based on a spherical velocity field, internal, shearing and frictional power terms are calculated. The developed upper bound solution is used for calculating the extrusion force for two types of die shapes: a conical die as a linear die profile and a streamlined di...

rectangular waveguide (wr) is one of the earliest types of transmission lines. rectangular waveguide can be produced by hot extrusion process. in this paper, the hot extrusion process of cuzn5 rectangular waveguide was investigated by finite element method (fem). in addition, genetic algorithm method (ga) was used to optimize the die geometry and process conditions to achieve the lowest magnitu...

In this paper, an analytical method for noncircular shape extrusion is presented. Using this method, non-linear deformation field can be described with Hermit cubic spline which is prescribed by the boundary conditions of the die at its entryand exit. The upper bound method has been used to obtain optimum coefficient of the tangential boundary conditions. The results show that the optimum tange...

In this paper, an analytical method for noncircular shape extrusion is presented. Using this method, non-linear deformation field can be described with Hermit cubic spline which is prescribed by the boundary conditions of the die at its entryand exit. The upper bound method has been used to obtain optimum coefficient of the tangential boundary conditions. The results show that the optimum tange...

In this paper the eccentric forward extrusion of sections has been simulated and analyzed using FEM Abaqus-explicit. The results have been compared to those obtained from upper bound theorem and experimental works. Close agreements was observed between the FEM and experimental work and as compared with the upper bound data more realistic and better predictions were made by the authors’ method. ...

In this paper, a generalized expression for the flow field in axisymmetric extrusion process is suggested to be valid for any dies and the boundary shapes of the plastic deformation zone. The general power terms are derived and the extrusion force is calculated by applying upper bound technique for a streamlined die shape and exponential functions for shear boundaries. It is shown that assuming...

This paper reports on an experimental and finite element analysis (FEA) of the cold extrusion of high-grade (AA1100) aluminium. The influence of die angle, reduction ratio and die land on the extrusion force during the extrusion process was investigated. A forward extrusion die was designed and manufactured for the purpose of the experimental research. Interchangeable elements of the extrusion ...