The assessment of the influence of the work-hardening of material on the optimum die profile and drawing force  in rod drawing process is the main objective of the present paper. The upper bound solution, based on the assumption of perfect plasticity, has been extended to consider the work-hardening of the material during the rod drawing process through curved dies. Analytical results of drawin...

The size and length effects of an inclusion on multi-pass copper shaped-wire drawing were investigated. For this purpose, an experimental investigation on optimal die half-angle was conducted. Based on experimental data of optimal die half-angle, wire and inclusion deformations, drawing and hydrostatic stress of copper shaped-wires that contain an inclusion were calculated by two-dimensional fi...

Drawing of square section rod from round bar can be done with two die shapes. In the first die shape, deformation starts from corners of the square and in second die shape, deformation starts from sides of square. This article has compared the drawing force for both die shapes and as a result optimum die shape was determined. Due to complexity of metal flow inside the die, analyzing of actual p...

In this paper, rod drawing process of strain-hardening materials is investigated by analytical, numerical and experimental methods. The classic upper bound solution, based on the assumption of perfect plasticity, has been extended to consider the work-hardening of the material during the drawing process. For a given process conditions and mechanical properties of the rod material, the power ter...

Deep drawing process is one of the most applicable methods in producing industrial parts. In this process, the initial blank deforms to final product using a rigid punch and die. In this investigation, the effect of deep drawing process parameters of brass/steel laminated sheet composites on required forming force has been investigated. The process simulated using finite element method (FEM) an...

In this research, two new methods that improve the drawing depth of deep-drawing processes have been introduced. In the first technique, by creating ridges on the punch surface, the stress concentration is decreased on the blank near the punch edge, in turn increasing the drawing depth. The second method is based on the principle of reducing resistant force in the flange area between the die, t...

in this paper, a novel technique on friction aided deep drawing using tapered blank holder divided into eight segments is proposed to overcome defect of friction aided deep drawing using four segments tapered blank holder technique. a taper blank holder is designed to be of two parts: stationary part with 5 degree taper angle and moving parts divided into eight tapered segments. the main functi...

In this paper, the drawing process of multi-layer sheet metal through wedge shaped die has been analyzed using stream function and upper bound method. Typically a sandwich sheet contains three layers of metal, where the outer layers are of the same thickness and material and different from those of the inner layer. In this study, a new deformation model has been introduced in which inlet and ou...

metal forming processes, compared with machining ones, reduce production steps and increasemanufacturing speed in addition to saving raw material. in this paper, forming process of column ofa steering mechanism is investigated by finite element analyses and experimental tests; andoptimum die design parameters are found. forming process parameters including die opening angle,bearing length, clea...

Deep drawing process is one of the widely used methods in sheet-metal forming. With the deep drawing method, products of various geometrical shapes such as saucepans, tubes, perfume and soft drink cans can be obtained easily. Therefore, the optimization of the deep drawing process is very important for the industry. In conventional deep drawing method, no angle is given to the surfaces of die a...