in this paper, based on the slab method of analysis, a novel and general approach isdeveloped for studying the radial forging process with curved profile dies. the presented approachis not only more general with respect to previous studies, but it is also easier to understand and useand can be efficiently used for optimization of the die profile depending on the forging geometryand conditions. ...

metal forming processes, compared with machining ones, reduce production steps and increasemanufacturing speed in addition to saving raw material. in this paper, forming process of column ofa steering mechanism is investigated by finite element analyses and experimental tests; andoptimum die design parameters are found. forming process parameters including die opening angle,bearing length, clea...

Metal forming processes, compared with machining ones, reduce production steps and increase manufacturing speed in addition to saving raw material. In this paper, forming process of column of a steering mechanism is investigated by finite element analyses and experimental tests; and optimum die design parameters are found. Forming process parameters including die opening angle, bearing length, ...

Metal forming processes, compared with machining ones, reduce production steps and increase manufacturing speed in addition to saving raw material. In this paper, forming process of column of a steering mechanism is investigated by finite element analyses and experimental tests; and optimum die design parameters are found. Forming process parameters including die opening angle, bearing length, ...

the main objective of an extrusion die is flow balancing as an unbalanced flow causes a distorted product together with residual stress. in this paper a strategy is presented for flow balancing a u-shaped profile with different wall thicknesses. for this purpose, a choker bar is provided at thicker wall to locally restrict excessive flow passing through the thicker section. for optimal design s...

In any metal forming process, both the strain rate and deformation rate depend on the die profile. The die profile also, is responsible for the non-uniformity of the deformation along the cross-section. These affect the quality and mechanical properties of the product. Therefore, if a die is designed, in which the affecting variables can be controlled spontaneously it is hoped to obtain a produ...

In this paper, an upper bound approach is used to analyze the extrusion process of bimetallic rods through arbitrarily curved dies. Based on a spherical velocity field, internal, shearing and frictional power terms are calculated. The developed upper bound solution is used for calculating the extrusion force for two types of die shapes: a conical die as a linear die profile and a streamlined di...

Aluminum extrusion die manufacturing is a critical task for productive improvement and increasing potential of competition in aluminum extrusion industry. It causes to meet the efficiency not only consistent quality but also time and production cost reduction. Die manufacturing consists first of die design and process planning in order to make a die for extruding the customer’s requirement prod...

Profile extrusion is a manufacturing process used for continuous plastics profiles with a fixed cross section. The key challenge in the development of profile extrusion dies is to design the transition region between outflow and inflow of the die in such a way, that the material velocity at the outflow is homogeneous. At the current state of the art, die design is experience based and time-cons...