The main aim of this paper is to study the material removal phenomenon using the finite element method (FEM) analysis for orthogonal cutting, and the impact of cutting speed variation on the chip formation, stress and plastic deformation. We have explored different constitutive models describing the tool-workpiece interaction. The Johnson-Cook constitutive model with damage initiation and damag...

most of the materials used in the industry of aero-engine components generally consist of titaniumalloys. advanced materials, because of their excellent combination of high specific strength, lightweight and general corrosion resistance. in fact, chemical wear resistance of aero-engine alloyprovides a serious challenge for cutting tool material during the machining process. the reductionin cutt...

the built up layer thickness in secondary deformation zone is one of the important parameters in metal cutting process. the built up layer (bul) is formed in second deformation zone near the tool-chip interface in the back of the chip. this parameter influences the tool life and machined surface quality. this bul should not be confused with the built up edge (bue). the deformation of the bul in...

The built up layer thickness in secondary deformation zone is one of the important parameters in metal cutting process. The built up layer (BUL) is formed in second deformation zone near the tool-chip interface in the back of the chip. This parameter influences the tool life and machined surface quality. This BUL should not be confused with the built up edge (BUE). The deformation of the BUL in...

the micro milling operation is one of the manufacturing processes, which can produce 3d parts in the range of less than a millimetre. miniaturization of components results in increasing the ratio of surface area to volume of components, which in turn increases the role of surface on the component performance. therefore, anticipating the relationship between micro milling parameters and surface ...