in the present work, a meshless method called finite point method (fpm) is developed to simulate the solidification process of a continuously cast steel bloom in both primary and secondary cooling regions. the method is based on the use of a weighted least-square interpolation procedure. a transverse slice of the bloom moving at casting speed is considered as the computational domain and two di...

Foundries represent an important sector of the manufacturing industry and these foundry industries in developing countries suffer from poor quality and productivity due to number of process parameters involved in the casting process. Even in a completely controlled process, defects in casting are observed and hence casting process is also known as process of uncertainty which challenges explana...

Article history: Received:29.09.2013. Received in revised form: 17.12.2013. Accepted: 24.12.2013. A three-dimensional Computer Aided Design (CAD) model of the bearing sleeve casting is established by Pro/E software. The ViewCast program is utilized for studying casting processes of solidification and mould-filling in order to optimize the casting technology. Based on the solidification simulati...

In spite of knowledge of conventional gating design casting defects such as shrinkage and gas porosities were found in front axle housing a critical automotive component. This component is generally made out of spheroidal graphite iron. A flawed gating system was found to be the reason for improper fluid flow and melt solidification which in turn produced casting defects. Optimization of the ga...

the liquid metal flow and the solidification behaviours in a multi-cavity casting mould of two automotive cast parts were simulated in three dimensions. the commercial code, flow-3d® was used because it can track the front of the molten metal by a volume of fluid (vof) method and allows complicated parts to be modeled by the fractional area/volume obstacle representation (favor) method. the gre...

Components for engineering systems, such as gas turbines and jet engines operating at high temperature are usually produced in superalloys. The investment casting process is most widely used for manufacturing these components due to the ability of the process to produce parts with complex geometries to close dimensional tolerances. Other processing routes are less advantageous due to high mecha...

The importance of smooth mould filling in the foundry casting process has been recognized for a long time. More uniform the filling process is, the better the quality of the casting of the products produced. Successful computer simulations can help to reduce the number of trials and cut down the lead time in the design of new casting products by better understanding the complex mechanisms and i...

Aluminium disc wheels intended for normal use in passenger cars are commonly produced by gravity casting. If the cooling process and the initial temperature of the mould are not well controlled, shrinkage cavity will occur after solidification, causing leakage in the disc wheel. In this research, a casting simulation software is used to simulate the casting process of aluminium wheels. The cast...