Plates of 3–5 mm in thickness were extracted from an AZ91D ingot and then butt joints of the plates were produced using tungsten inert gas (TIG) welding method. The TIG arc was also used to deposit welding beads on some of the thin plates. No cracking was found in the butt joints. However, hot cracking was always observed to propagate from the heat affected zone (HAZ) under the welding bead int...

In general, it is desirable to finish the weld quickly, before a large volume of surrounding metal heats up and expands. The welding process used, type, welding current and speed of travel, thus, affect the degree of shrinkage and distortion of a weldment. The use of mechanized welding equipment reduces welding time, metal affected zone and consequently distortion. This article helps to define ...

Original scientific paper The joints made by fusion of materials are exposed to the influence of residual stresses induced by welding thermal cycles. Residual stresses were measured on butt welded plates made of NIOMOL 490K, before and after reparation. The objective of this paper is to compare three methods of residual stress measurement (hole-drilling method, x-ray diffraction and directional...

Laser beam welding is becoming widely used in many industrial applications. This paper reviews recent research conducted on the performance, potential and problems of thick section butt joint laser welding. Common defects that occur in laser beam welding with high power laser welding are discussed and possible solutions proposed. Methods of welding process efficiency improvement are analyzed.

Of particular importance and interest are the effects of pulsed Nd:YAG laser beam welding parameters on penetration and microstructure characterization of DP1000 butt joint, which is widely used in the automotive industry nowadays. Some key experimental technologies including pre-welding sample preparation and optimization design of sample fixture for a sufficient shielding gas flow are perform...

Electron beam butt welding of stainless steel (SS 304) and electrolytically tough pitched (ETP) copper plates was carried out according to central composite design of experiments. Three input parameters, namely accelerating voltage, beam current and weld speed were considered in the butt welding experiments of dissimilar metals. The weld-bead parameters, such as bead width and depth of penetrat...

In this study, the effect of various welding parameters on the weldability of Mild Steel specimens having dimensions 50mm× 40mm× 6 mm welded by metal arc welding were investigated. The welding current, arc voltage, welding speed, heat input rate are chosen as welding parameters. The depth of penetrations were measured for each specimen after the welding operation on closed butt joint and the ef...

This paper addresses intelligent techniques for the quality control of the pulsed gas tungsten arc welding process for butt joints, and it is a development to Ref. 1. Because there exist some important differences in butt joint welding and bead-on-plate welding, the modeling and control scheme in Ref. 1 does not completely fit for butt joint welding. In this paper, the differences between the t...

Titanium alloy TC1 and Aluminum alloy LF6 were butt jointed and lap jointed by friction stir welding (FSW), and the influence of process parameters on formation of weld surface, cross-section morphology and strength were studied. The results show that, Titanium and Aluminum dissimilar alloy is difficult to be butt joined by FSW, and some defects such as cracks and grooves are easy to occur. Whe...

For better welding quality, accurate path teaching for actuators must be achieved before welding. Due to machining errors, assembly errors, deformations, etc., the actual groove position may be different from the predetermined path. Therefore, it is significant to recognize the actual groove position using machine vision methods and perform an accurate path teaching process. However, during the...