In this paper the eccentric forward extrusion of sections has been simulated and analyzed using FEM Abaqus-explicit. The results have been compared to those obtained from upper bound theorem and experimental works. Close agreements was observed between the FEM and experimental work and as compared with the upper bound data more realistic and better predictions were made by the authors’ method. ...

Die corner filling is very important in tube hydroforming process. Definition of the internal pressure path is a key factor in improving the corner filling.  However, the factors that cause improvement of corner filling are still unclear. In this paper, effect of bilinear pressure path on corner filling in hydroforming of tube in box-shape die is studied using both finite element simulation and...

In any metal forming process, both the strain rate and deformation rate depend on the die profile. The die profile also, is responsible for the non-uniformity of the deformation along the cross-section. These affect the quality and mechanical properties of the product. Therefore, if a die is designed, in which the affecting variables can be controlled spontaneously it is hoped to obtain a produ...

in this paper, based on the slab method of analysis, a novel and general approach isdeveloped for studying the radial forging process with curved profile dies. the presented approachis not only more general with respect to previous studies, but it is also easier to understand and useand can be efficiently used for optimization of the die profile depending on the forging geometryand conditions. ...

In this paper, an upper bound approach is used to analyze the extrusion process of bimetallic rods through arbitrarily curved dies. Based on a spherical velocity field, internal, shearing and frictional power terms are calculated. The developed upper bound solution is used for calculating the extrusion force for two types of die shapes: a conical die as a linear die profile and a streamlined di...

metal forming processes, compared with machining ones, reduce production steps and increasemanufacturing speed in addition to saving raw material. in this paper, forming process of column ofa steering mechanism is investigated by finite element analyses and experimental tests; andoptimum die design parameters are found. forming process parameters including die opening angle,bearing length, clea...

Metal forming processes, compared with machining ones, reduce production steps and increase manufacturing speed in addition to saving raw material. In this paper, forming process of column of a steering mechanism is investigated by finite element analyses and experimental tests; and optimum die design parameters are found. Forming process parameters including die opening angle, bearing length, ...

Metal forming processes, compared with machining ones, reduce production steps and increase manufacturing speed in addition to saving raw material. In this paper, forming process of column of a steering mechanism is investigated by finite element analyses and experimental tests; and optimum die design parameters are found. Forming process parameters including die opening angle, bearing length, ...