Aluminum foam has received considerable attention in various fields and is expected to be used as an engineering material owing to its high energy absorption properties and light weight. To improve the mechanical properties of aluminum foam, combining it with dense tubes, such as aluminum foam-filled tubes, was considered necessary. In this study, an aluminum foam-filled steel tube, which consi...

electromagnetic forming is a high energy rate forming process in which an electromagnetic lorentz body force is used for deformation of products.  in this article, electromagnetic forming process was simulated for the assembly of parts as an innovative method.  the effect of important process parameters such as discharge energy, radius and width of rectangular groove on the strength of the asse...

electromagnetic forming is a high energy rate forming process. in this process, an electromagnetic lorentz body force is used for deformation of products. in this article, electromagnetic forming process was simulated for assembly of parts as an innovative method. in this research work, the effect of important parameters of process such as discharge energy, radius and width of rectangular groov...

Effect of temperature on formability of AA6063 aluminum tubes in incremental forming process was investigated. Experiments are performed on AA6063 aluminum tubes. A spirally moving tool incrementally expands the tube wall. The tube is clamped from both ends while the deformation zone is not in contact with the die. A circumferential heating system is used to heat the tube due to the low formabi...

Effects of some important parameters like impactor effects, plug geometry and initiation points on bonding aluminum tubes to aluminum plugs were studied. The impact velocity and dynamic angle between tube and plug should be precisely managed to achieve an optimum bonding condition. A new explosive bonding technique with the use of two material impactors was proposed. Results are especially suit...

To maximize the controllable energy absorption of corrugation troughs as observed in the single sided corrugated (SSC) tube, we proposed and tested a new structure design, i.e., double-sided corrugated (DSC) tube made of Al 6060-T6 aluminum alloy or CF1263 carbon/epoxy composite. Finite element models were developed to test the mechanical advantage of the DSC tube in comparison with both SSC an...

.hot metal gas forming of tubes can be used in various industries such as automotive and aerospace industries. in this process tube is formed at elevated temperatures, by using gas instead of fluid pressure. lower required pressure and low power are its advantages in comparison to hydroforming process. in this paper, a hot metal gas bulging process of an aluminum alloy tube has been investigate...

Indoor corrosion failures of aluminum-finned copper-tube evaporator coils, and also in some systems without aluminum fins, is a menacing issue in the heating, ventilation, and air conditioning (HVAC) industry. Extensive laboratory testing has verified the development of a reproducible screening method to assess suspected contaminants of producing premature failures of copper tube resulting from...

Studies of the crushing behavior of closed-cell, aluminum foam-filled aluminum and steel tubes have shown an interaction effect between tube wall and foam filler [1, 2, 3]. The crushing loads of foam-filled tubes are, therefore, found to be higher than the sum of the crushing loads of foam (alone) and tube (alone) mainly due to this effect. Santosa et al. [1], based on FEM results, proposed the...

Tube spinning is an effective plastic-forming technology for forming light-weight, high-precision and high-reliability components in high-tech fields, such as aviation and aerospace. However, cracks commonly occur in tube spinning due to the complexity of stress state, which severely restricts the improvement of the forming quality and forming limit of components. In this study, a finite elemen...