CHARACTERIZATION AND CORROSION OF BCC-TANTALUM COATING DEPOSITED ON ALUMINUM AND STEEL SUBSTRATE BY DC MAGNETRON SPUTTERING by Chirag Joshi Tantalum is one of the most versatile highly refractory corrosion-resistant metals. Tantalum coating can be used as an effective corrosion barrier if it is continuous, free from defects and it adheres well to the substrate. A DC magnetron sputtering techniq...

The localized corrosion behavior of a galvanic aluminum copper couple was investigated by in situ fluorescence imaging with a fiber-optic imaging sensor. Three different, but complementary methods were used for visualizing remote corrosion sites, mapping the topography of the metal surface, and measuring local chemical concentrations of H+, OH-, and Al3+. The first method is based on a pH-sensi...

Corrosion and subsequent waterwall wastage has been a significant problem for coal-burning power companies since low NOx burner conditions have been implemented in their furnaces. In order to reduce the amount of waterwall corrosion, coatings for the boiler tubes, such as weld overlay claddings, are currently being pursued. Iron-aluminum based coatings are presently being studied as possible co...

Arc thermal metal spray coating provides excellent corrosion, erosion and wear resistance to steel substrates. This paper incorporates some results of aluminum coating applied by this method on plain carbon steel. Thereafter, coated panels were exposed to an environment known to form stable corrosion products with aluminum. The coated panels were immersed in Society of Automotive Engineers (SAE...

Indoor corrosion failures of aluminum-finned copper-tube evaporator coils, and also in some systems without aluminum fins, is a menacing issue in the heating, ventilation, and air conditioning (HVAC) industry. Extensive laboratory testing has verified the development of a reproducible screening method to assess suspected contaminants of producing premature failures of copper tube resulting from...

The corrosion behavior of both tin-plated carbon steel and aluminum (Al 1100) in NaCl solutions were studied using electrochemical impedance spectroscopy (EIS). The study objectives were to compare their corrosion behavior in concentrated brine solution, establish the equivalent electrical circuit diagrams of their corrosion phenomena, and consequently develop steady-state corrosion models for ...

Corrosion tests of 316L and two intermetallic compounds Fe3AI and FeCrSi in industrial Galvanizing (Zn-0.18Al), GALFAN (Zn-5AI), GALVALUME (Zn-55AI), and Aluminizing (AI-8Si) baths and lab-scale static baths were conducted. In on-line tests in industrial hot-dip baths, 316L steel shows better corrosion resistance than Fe3AI in Galvanizing, GALFAN, and GALVALUME baths. The corrosion resistance o...

The effects of corrosive media on rotating bending fatigue lives (the cyclic numbers from 104 to 108) of different aluminum alloys were investigated, which involved the corrosion fatigue lives of five kinds of aluminum alloys in air, at 3.5 wt. % and 5.0 wt. % NaCl aqueous solutions. Experimental results indicate that corrosive media have different harmful influences on fatigue lives of differe...

A corrosion-inhibiting mixture of compounds has been developed for addition to the water used to rinse metal parts that have been cleaned with aqueous solutions in preparation for adhesive bonding of the metals to rubber and rubberlike materials. Prior to the development of this corrosion inhibitor, the parts (made, variously, of D6AC steel and 7075-T73 aluminum) were rinsed by deionized water,...

The inhibition mechanism of sodium oleate (C17H33COONa) for pitting corrosion of aluminum alloy (AA) 2024 in 0.1 mol L NaCl solution was investigated using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), scanning electron microscopy with energy dispersive spectrometer (SEM-EDS) and X-ray photoelectron spectroscopy (XPS). C17H33COONa showed good inhibition effect on u...