Mechanical properties of machined components are controlled by inducing phase transformations in the outer layer of the materials. Induction hardening is one such manufacturing process where the surface hardness is enhanced while the core is retained with the original structure and characteristics. In this study, a mathematical model had been developed to predict the hardness and the volume fra...

In this paper, we have addressed the Design and simulation results of an electrostatically controlled micro mirror using COMSOL multiphysics Software. The structural mechanical properties of the actuation mechanism of a square shape micro-mirror with the lift-off of the structure used four springs simulating a prestressed cantilever beam. There are few base materials were introduced like Alumin...

Characteristics of tempered martensite embrittlement (TME), hydrogen embrittlement (HE), and stress corrosion cracking (SCC) in high-strength steels are reviewed. Often, it is important to determine unambiguously by which of these mechanisms failure occurred, in order to suggest the right actions to prevent failure recurrence. To this aim, samples made of high-strength AISI 4340 alloy steel wer...

The aim of this research work is focused on optimization of process parameters under Minimum Quantity Lubrication (MQL) using nano fluid in turning of AISI 4340. A study of effect of process parameters in turning of AISI 4340 under MQL condition with nano fluid (Multiwalled Carbon Nano Tube) on the cutting force generated and machined surface roughness is carried out. In the experiment conducte...

aisi 4340 steel is one of the super strong steels that can be selected for different applications. by designing theproper cycles of heat treatment, the optimum microstructure and properties of this steel can be achieved. in thisstudy, different heat treatment cycles were introduced to achieve the optimum microstructure and improve themechanical and magnetic properties of aisi 4340 steel. the re...

turning of hardened steels using a single point cutting tool has replaced the cylindrical grinding now as it offers attractive benefits in terms of lower equipment costs, shorter set up time, fewer process setups, higher material removal rate, better surface quality and elimination of cutting fluids compared to cylindrical grinding. in order to obtain desired surface quality by machining, prope...

This paper presents an investigation of non-stationary induction heating process applied to AISI 4340 steel spline shafts based on 3D simulation and experimental validation. The study is based on the knowledge, concerning the form of correlations between various induction heating parameters and the final hardness profile, developed in the case of stationary induction heating. The proposed appro...

This paper presents investigations on hard turning with variable edge design PcBN inserts. Turning of hardened AISI 4340 steel with uniform and variable edge design PcBN inserts is conducted, forces and tool wear are measured. 3D finite element modelling is utilized to predict chip formation, forces, temperatures and tool wear on uniform and variable edge micro-geometry tools. Predicted forces ...

This study focuses on process development and mechanical property evaluation of AISI 4140, 4340 8620 low-alloy steel produced by powder bed fusion – laser beam (PBF-LB). Process found that increasing the build plate preheating temperature to 180°C improved processability, as it mitigated lack cold cracking defects. Subsequent testing steels achieved a high ultimate tensile strength (4140:?1400 ...