For better welding quality, accurate path teaching for actuators must be achieved before welding. Due to machining errors, assembly errors, deformations, etc., the actual groove position may be different from the predetermined path. Therefore, it is significant to recognize the actual groove position using machine vision methods and perform an accurate path teaching process. However, during the...

The arc welding process is widely used in industry but its automatic control is limited by the difficulty in measuring the weld bead geometry and closing the control loop on the arc, which has adverse environmental conditions. To address this problem, this work proposes a system to capture the welding variables and send stimuli to the Gas Metal Arc Welding (GMAW) conventional process with a con...

Welding robot has played an extremely important role in the welding production of high-quality, high-efficiency. The paper designed the hardware structure and software of spot welding robot. The hardware design mainly includes the major modules of arm and base; the hardware design includes two parts: manual mode and automatic mode. Manual mode is generally used for the robot system installation...

Abstract Based on the analysis of operation methods rail welding and postweld heat treatment in track change overhaul existing railway lines at home abroad, this paper puts forward problems off-line on-line China, solutions to problems. When mode is used for welding, it can reduce quality risk process low-temperature locking joint; case broken urgent repair track, method eliminate secondary shu...

Improved product quality and production methods, and decreased production costs are important objectives of industries. Welding processes are part of this goal. There are many studies about monitoring and controlling welding process. This work presents a non-intrusive on-line monitoriment system and some algorithms capable of detecting GTAW weld defects. Some experiments were made to simulate w...

the objective of this study was to develop a numerical model for the prediction of temperature distribution, effective plastic strain distribution, and especially material flow in friction stir welding of copper plates. the deform-3d software was used by incorporating a lagrangian incremental formulation. threedimensional results of the material flow pattern which were extracted using the point...

Classical ways for coordinate measuring devices are manual theodolites, photogrammetry-based systems, total stations and a recently-introduced device referred to as laser tracker systems. Basically, a laser tracker system is a more accurate and reliable 3D measurement tool that allows to increase and maintain accuracy as time goes by. Laser tracker systems deals with industry-based measuring pr...

A previously developed heat transfer model is used to study the influence of welding parameters on weld defect development in thermite welds. Weld defect formation maps are constructed from a series of heat transfer simulations. For the current normal rail thermite welding conditions, it is found that shrinkage cavity formation can be avoided but cold-lap and centre-line defects are likely to o...

For hot extrusions of magnesium alloy sheets, Dissimilar AZ80 and AZ31 were used, in which AZ80 was placed on advancing side and AZ31 on retreating side, using friction stir butt welding with different process parameters. Some defect-free welded joints with good weld surfaces could be obtained with some suitable welding conditions. The maximum tensile strength of welded joint which is 225.5 MPa...