in this paper, the deep drawing process of tailor welded blanks is simulated using the finite element modelling and verified using the experimental results available in the literature. then the effect of die and material properties on the welding line movement is investigated. it is seen that the most effective material parameters on weld line movement are different between sheet metal thicknes...

In this paper, we propose a fuzzy-servoing controller method for automatic welding. The proposed method uses a vision based arc tracking to find the initial points of the weld seam and to track them without a prior knowledge. Due to a serious melt down in the weld pool during the welding process, the method requires to control the welding torch in two directions, up-down and left-right directio...

In an effort to increase a productivity of welding process and to reduce the impact to workers from industrial disaster, the research in the field of welding automation is sharply increasing in shipbuilding industry. DSME had developed and successfully applied a welding robot system for grand assembly line in OKPO shipyard in 1997 and has recently developed multi welding robot system for the su...

A prototype of autonomous mobile robot with two vision sensors for automatic welding of steel plates was constructed. The robot can move straight, steer and turn around the robot center by controlling the driving speed of the two wheels respectively. At the tip of the movable arm, two CCD cameras are fixed. A local camera observes the welding line near the welding torch and another wide camera ...

The punchless welding point detection system using laser diagnostics for continuous strip production line has been developed. At the entrance of the steel strip production line, the preceding and following coils are welded for continuous processing. The welding point detection and tracking of the position is essential for the setup change of various important processing facilities according to ...

all the producing and assembling processes exert residual stress on the pieces that may lead to structural failure. therefore, calculating the residual stress in such structures has been common in recent years. in this article, distribution of temperature and residual stress resulting from arc welding in three-pass butt joint in p91 austenitic stainless steel pipes is calculated and estimated u...

Friction stir welding (FSW) is a relatively new, solid-state, metal joining process invented by Wayne Thomas et al. at the Welding Institute of England (now TWI) in 1991 [1.] A FSW butt weld is made by following the joint-line of two butted pieces of material with a rotating tool while applying a significant down-force through the tool. Heating is provided at or near the tool-work interface by ...

Plastic injection is a method in which, with using an extruder in granules, plastic is injected in a hole with high pressure. Because of meeting the two flow fronts in this process welding line will be made. Along the welding line the strength of produced part is low; therefore the position of welding line and its clarity are very important. In this paper, analyzes have been done with Fluent an...

A system is presented that allows the visualization of the whole welding process. Factors that can lead to bad welds can be monitored. Methods to optimize the welding process are outlined and a possible "on-line control" is discussed. In addition, schemes are presented for the analysis of the welding process to identify defects in the welding equipment that will cause faulty welds.

ABSTRACT The application of on-line monitoring system for recording main welding parameters during electric arc stud welding process at different electric arc stability changes is described in this paper. In the first part of the paper, the basics of electric arc stud welding process, and equipment for stud welding and process monitoring used in experimental part is described. In the second par...