Application of thermoplastic materials has increased dramatically in recent decades due to its recyclability, low density, resistance to chemical changes. The friction stir welding process is one of the new methods of solid state welding, which has recently undergone a significant improvement. In this research, using a new tool Made of plain carbon steel st37 in friction stir welding and low co...

Mathematical models and associated numerical techniques have been developed to investigate the complicated transport phenomena in spot hybrid laser-MIG keyhole welding. A continuum formulation is used to handle solid phase, liquid phase, and the mushy zone during the melting and solidification processes. The volume of fluid (VOF) method is employed to handle free surfaces, and the enthalpy meth...

A continuous path is one of the most important requirements for solid freeform fabrication (SFF) based on welding. This paper proposes a method for torch path planning applicable to SFF based on welding with an emphasis on minimum human intervention. The suggested approach describes a method based on the subdivision of a two-dimensional (2-D) polygonal section into a set of monotone polygons to...

The purpose of this work was to join and assess the development of solid state joints of dissimilar material AA6082 aluminum alloy and AISI 304 stainless steel, via continuous drive friction welding process, which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The results were analyzed by me...

Surfacing is a technological procedure of applying a layer of filler material to a surface of another material, i.e. a product. By surfacing, it is possible to improve chemical, mechanical, and physical properties of the parent metal, and, consequently, those of the product surfaced. Surfacing may be applied to worn surfaces as well as to new products. A surfacing weld may have the same, simila...

Friction stir welding (FSW) is a relatively new, solid-state, metal joining process invented by Wayne Thomas et al. at the Welding Institute of England (now TWI) in 1991 [1.] A FSW butt weld is made by following the joint-line of two butted pieces of material with a rotating tool while applying a significant down-force through the tool. Heating is provided at or near the tool-work interface by ...

Introduction The Friction Stir Welding (FSW) process is an innovative technique to join metals in the plasticity field, thus not reaching the melting temperature and consequently the liquid state as it happen in traditional welding processes. This feature of the FSW proved an enhancement of the fatigue behaviour and strength of the joints, leading some companies to adopt the process for the man...

In the present review, attempts have been made to analyze the metallurgical, mechanical, and corrosion properties of commercial marine alloy duplex stainless steel AISI 2205 with special reference to its weldability, machinability, and surfacing. In the first part, effects of various fusion and solid-state welding processes on joining DSS 2205 with similar and dissimilar metals are addressed. M...

Due to the different properties of materials, fusion welding dissimilar metals may be difficult. Structural irregularities form as a result various phase transformations during welding. Solid-state welding, opposed occurs below melting temperature. As and solidification phenomena that happen in solid-state is expected reduce potential for transformation. This paper describes use rotary friction...