Friction stir welding (FSW) is a new and promising welding process that can produce low-cost and high-quality joints of heat-treatable aluminum alloys because it does not need consumable filler materials and can eliminate some welding defects such as crack and porosity. In order to demonstrate the friction stir weldability of the 2017-T351 aluminum alloy and determine optimum welding parameters...

One of the interesting state-of-the-art approaches to welding is the process of friction stir welding (FSW). In comparison with the fusion processes, FSW is an advantageous method as it is suitable for the non-fusion weldable alloys and polymeric materials joining. Regarding the materials pure solid state joining, it also provides joints with less distortion and enhanced mechanical properties. ...

abstract: friction stir welding, a solid state innovative joining technique, is widely being used for joining aluminium alloys for aerospace, marine automotive and many other applications of commercial importance. fsw trials were carried out using a vertical machining centre (vmc) on aa6061 alloy. the main objective of the present work was to evaluate the weld processing parameter of friction s...

Friction stir processing (FSP) has been developed on the principles of friction stir welding (FSW) as an effective and efficien new method for grain refinement and microstructural modification, providing intense plastic deformation as well as higher strain rates than other conventional severe plastic deformation methods. FSP produces an equiaxed homogeneous microstructure consisting of fine gra...

It is well known that the residual stress of the friction-stir-welded joint affects the fatigue strength and life, and the corrosion performance. In this paper, a three-dimensional finite element model is established to study the thermal history and stress evolution in the butt welding of aluminium alloy 6061-T6, which will comprehensively provide insight into the friction-stir-welding process....

Friction stir welding is advance joining process for different similar and dissimilar metals. It is commonly used for joining of Aluminium alloys. In this study an attempt were made to join commercial structuralaluminium with 7039 aluminium alloy. A zig-zag pattern of hardness was found in weld nugget. Microstructural characterization and fractography of joints were examined using optical and s...

In this paper, new numerical modeling of material flow in the thermo-mechanical friction stir welding process is presented. In this numerical model, the discretization in space is derived by the meshfree Galerkin method using a Lagrangian meshfree convex approximation. The discrete thermal and mechanical equations are weakly coupled as the time advances using a forward difference scheme. A mort...

the objective of this study was to develop a numerical model for the prediction of temperature distribution, effective plastic strain distribution, and especially material flow in friction stir welding of copper plates. the deform-3d software was used by incorporating a lagrangian incremental formulation. threedimensional results of the material flow pattern which were extracted using the point...

Application of thermoplastic materials has increased dramatically in recent decades due to its recyclability, low density, resistance to chemical changes. The friction stir welding process is one of the new methods of solid state welding, which has recently undergone a significant improvement. In this research, using a new tool Made of plain carbon steel st37 in friction stir welding and low co...