This paper describes a threefold method of testing the performance of an array-based ultrasonic tool for nondestructive testing of spot welds. The tool is described in its capabilities, use, and advantages over existing counterparts. Performance testing for and the results from carrying out the testing are described. The three performance testing methods include 1) the use of calibrated samples...

In ultrasonic welding, high frequency vibrations are combined with pressure to join two materials together quickly and securely. Ultrasonic welding can join dissimilar metals in a split second, ultrasonic welding eases problematic assembly and this cost effective technique may be key to mass producing fuel efficient. In this work effect of various parameters on weld strength have been studied. ...

Resistance spot welding is an important manufacturing process in the automotive industry for assembling bodies. The quality and strength of the welds and, by extension, the body is mainly defined by the quality of the weld nuggets. The most effective parameters in this process are sheet material, geometry of electrodes, electrode force, current intensity, welding time and sheet thickness. The p...

Welded beam-to-column connections of high-rise steel structures are susceptive to fatigue damage under wind loading. However, most fatigue assessments in the field of civil engineering are mainly based on nominal stress or hot spot stress theories, which has the disadvantage of dependence on the meshing styles and massive curves selected. To address this problem, in this paper, the equivalent s...

This study investigates transport phenomena in the weld pool (WP) of gas tungsten arc (GTA) welding of Nickel to 304 stainless steel. A finite element 3D simulation of fluid flow and heat transfer of spot welding without consumable is accomplished which leads to prediction of the weld zone shape, weld penetration and dilution of alloying elements. The model includes magneto-hydrodynamics (MHD),...

Duplex stainless steel multi-pass welds were made at 0.15 MPa, 0.45 MPa, and 0.75 MPa pressure, simulating underwater dry hyperbaric welding by the flux-cored arc welding (FCAW) method, with welds of normal pressure as a benchmark. The purpose of this work was to estimate the effect of ambient pressure on the microstructure, pitting corrosion resistance and impact toughness of the weld metal. T...

The present work reports on a two-dimensional axisymmetric Ž nite element analysis of heat  ow during laser spot welding, taking into account the temperature dependence of the physical properties and latent heat of transformations. An analysis based on conduction heat transfer alone, but using the ‘double ellipsoidal’ representation of the laser beam, seems to be sufŽ cient to estimate the tra...