Resistance spot welding is a common process to join metals in the automotive industry. Adhesives are often used as sealers to seams of metals that are joined. Anti-spatter compounds sometimes are sprayed onto metals to be welded to improve the weldability. Spot welding produces complex aerosols composed of metal and volatile compounds (VOCs) which can cause lung disease in workers. Male Sprague...

Joining of fixed appliance components has several applications in orthodontics. Joining attachments to archwires allows the clinician to transfer the point of force application to a location that is more advantageous from a biomechanical standpoint. Although several methods of joining attachments have been proposed, resistance spot welding and soldering have been the most commonly used procedur...

This thesis presents a process planning methodology for a rapid injection mold tool manufacturing system that involves additive and subtractive techniques, whereby slabs are sequentially bonded and milled using layered tool paths. Mold tools are grown in a bottom up fashion, eliminating the need for multi-axis machining operations (beyond three axes) and allowing small features in deep cavities...

The Resistance Spot Welding (RSW) process requires simultaneous application of high electrical current and appropriate pressure over short periods in order to keep the molten material inside the weld zone. Values of these parameters vary in function of the characteristics of the materials to be welded. The application of the electrical current is by means of two copper electrodes brought in con...

The aim of this paper is to achieve thespot welding sequence for minimum distortion of a sheet metal assembly and to optimise the parameters of welding which insures minimum distortion for the optimised sequence. The distortion of the assembly involving number of spot welds is different for different sequences of welding The assembly consists of sheet metal components which are joined by using ...

Abstract Aiming at alloys commonly used in terminals, this paper studies the method of improving characterization performance spot welding section from perspective controlling process parameters. Using control experiment, by current, energization time, electrode pressure, and using coolant during welding, surface structure image maximum tensile-shear force curve were obtained, so as to obtain o...

Process identification in the field of resistance spot welding can be used to improve welding quality and to speed up the set-up of a new welding process. Previously, good classification results of welding processes have been obtained using a feature set consisting of 54 features extracted from current and voltage signals recorded during welding. In this study, the usability of the individual f...