Laser beam welding of dissimilar sheet metal combinations such as Ti/Al, SS/Al and Cu/Al are increasingly demanded due to high energy densities with less fusion and heat affected zones. A good weld joint strength involves combinations of dissimilar metals and the formation of solid solution in the weld pool. Many metal pairs suffer from significant intermetallic phase formation during welding w...

Recently friction stir welding for manufacturing of welded tubes has been developed. Friction stir welding is a continuous solid state welding process in which a non-consumable rotating tool using severe plastic deformation Can join materials can be join materials. Commonly, a portion of a specially shaped rotating tool is plunged between metalsjoint cross section and adjacent faces of the join...

Solid free-form fabrication (SFF) based on gas–tungsten arc welding (GTAW) is one of the few rapid prototyping techniques that has the capability to build three-dimensional metallic parts. For this application, a mild steel (AISI 1018) was used. The most important problem in this process was to find the optimal process parameters. The goal is to build complex three-dimensional parts by depositi...

In manufacturing lithium-ion battery packs for electrical vehicles such as the Chevy Volt, it is critical to create reliable interconnections between battery cells, module-to-module, and module-to-control unit. Such joint connections must possess reliable electrical conductivity and sufficient mechanical strength to ensure battery performance. Ultrasonic metal welding has been adopted for batte...

The elimination of the FexAly type phases was considered the solution to low ductility presented in aluminum-steel welded joints. Recently, the researches do not seek the suppression but the control of the thickness of these compounds. In this work, Al-Fe joints were manufactured by solid state and fusion welding, looking for controlling the formation of intermetallic comp...

In his seminal text Friction and Wear of Materials, Ernest Rabinowicz defines wear as “the removal of material from solid surfaces as a result of mechanical action” [1]. The wear problem is incredibly important from an economic perspective; in the manufacturing industry, cost is in direct proportion to the frequency with which a particular component must be replaced. In many applications, worn ...

Recently friction stir welding for manufacturing of welded tubes has been developed. Friction stir welding is a continuous solid state welding process in which a non-consumable rotating tool using severe plastic deformation Can join materials can be join materials. Commonly, a portion of a specially shaped rotating tool is plunged between metalsjoint cross section and adjacent faces of the join...

To successfully control the welding process and to make it appropriate for solid freeform fabrication (SFF), it is necessary to fully understand the influence of the welding parameters and the geometry of the substrate on the resulting weld bead dimensions. Extensive experiments with different welding parameters and complex geometrical features such as edges and corners have been designed and c...

Rapid Prototyping is a recent CAD/CAM/CIM based manufacturing technique which produces prototypes of components in a fraction of the time. This technique works by first drawing the part as a 3 Dimensional solid model using a CAD program and then ‘printing’ it in 3 Dimensions. The raw material can be a photopolymer or thermoplastic which solidifies when in contact with light. Other materials are...