Ti6Al4V titanium alloy is applied extensively in the aviation, aerospace, jet engine, and marine industries owing to its strength-to-weight ratio, excellent high-temperature properties and corrosion resistance. In order to extend the application range, investigations on welding characteristics of Ti6Al4V alloy using more welding methods are required. In the present study, Ti6Al4V alloy sheets w...

A multiphysics computational model has been developed for the conventional Gas Metal Arc Welding (GMAW) joining process and used to analyze butt-welding of MIL A46100, a prototypical high-hardness armor martensitic steel. The model consists of five distinct modules, each covering a specific aspect of the GMAW process, i.e., (a) dynamics of welding-gun behavior; (b) heat transfer from the electr...

D. Bajic, University of Montenegro, Faculty of Mechanical Engineering, G. Vladimirovich Kuzmenko, E.O. Paton Electric Welding Institute, National Academy of Sciences Ukraine, I. Samardžić, J.J.Strossmayer university of Osijek, Mechanical Engineering Faculty in Slavonski Brod, Croatia The paper presents up-to-date achievements in application of a new method of arc welding of various rail profi l...

This paper describes the relationships between ultra-violet emission, ozone generation and CrVI production in MIG welding which were measured as a function of shield gas flow rate, welding voltage, electrode stick-out and shield gas composition using an automatic welding rig that permitted MIG welding under reproducible conditions. The experimental results are interpreted in terms of the physic...

In this work, the development and validation of a methodology for robotic welding with covered electrodes (SMAW) using a variation of the tool center point (TCP) model is shown. The covered electrode becomes part of the kinematic model of the robot as an additional prismatic joint, whose movement is determined by the electrode consumption or melting rate. This allows programming the trajectory ...

The focus of this work is to design parameters for shielded metal arc welding to ensure continuous and leak proof joints. To achieve the object an attempt has been made to selected important welding parameters. The selected welding parameters are welding current, welding speed, electrode angle and electrode angle. The selection is purely based on field expert’s suggestions, literature Survey an...

Resistance spot welding (RSW) is the most popular joining technique used by automotive industries for the manufacture of automobile body structure. In automobile industries, the weight saving effect of replacing steel parts is an important factor in reducing fuel consumption and increasing speed and natural resources savings. In this study, A5052 aluminium alloy sheet having 1 mm thickness were...

Tungsten inert gas welding (TIG) represents one of the most widely used metal joining processes in industry. Its propensity to generate a greater portion of welding fume particles at the nanoscale poses a potential occupational health hazard for workers. However, current literature lacks comprehensive characterization of TIG welding fume particles. Even less is known about welding fumes generat...

Welding fumes are common ambient air pollutants in manufacturing facilities, and have been shown to have deleterious effects on human health. An experimental effort is conducted to study the formation and composition of respirable fumes from a SMAW process. The responses examined are the fume particle size distribution (mean diameter) and formation rate (particle number and mass concentration)....

In order to study the effect of spot welding parameters such as welding force, welding time and welding current intensity on nugget formation and its size in resistance spot welding process of CR3 low carbon steel sheets using ANSYS commercial software package. A 2D axisymmetric electro-thermo-mechanical finite element (FE) model is developed to simulate the nugget forming process and to predic...