During oil-well production, there are often cracks, breaks, and perforation corrosion on the screen pipe that can significantly deteriorate sand control strength. To repair damaged pipes, we developed a technique originating from tube hydroforming, feasibility of was systematically investigated. First, elastoplastic mechanics patch tubes during hydroforming process analyzed to investigate formi...

Although very accurate in representing the material anisotropy, finite element analysis based on direct use of a polycrystal model is CPU-intensive (Guan et al., 2006a). In the present study, this Taylor-type polycrystalline model was firstly used to predict the anisotropy coefficients of Yld96 yield function. Then this phenomenological anisotropic yield function was implemented into ABAQUS/Sta...

In this study, an extended stress-based forming limit diagram (FLD) for prediction of necking based on the Marciniak and Kucznski (M-K) model is represented and applied in tube hydroforming. The bulge forming of a straight tube is simulated by finite element method and verified with published experimental data. This adaptive simulation technique is based on the ability to detect the onset an...

In this paper, single, bi-layered and three-layered tube hydroforming processes were numerically simulated using the finite element method. It was found that the final bulges heights resulted from the models were in good agreement with the experimental results. Three types of modeling were kept with the same geometry, tube material and process parameters to be compared between the obtained hydr...

.hot metal gas forming of tubes can be used in various industries such as automotive and aerospace industries. in this process tube is formed at elevated temperatures, by using gas instead of fluid pressure. lower required pressure and low power are its advantages in comparison to hydroforming process. in this paper, a hot metal gas bulging process of an aluminum alloy tube has been investigate...