Industrial technology programs around the country must be sensitive to the demands of manufacturing and industry as they continue to replace “vocational” curriculum with high-tech alternatives. This article examines whether or not teaching oxyacetylene welding in the industrial technology classroom is required to learn arc welding processes. The results of this study suggests that there appears...

There have been considerable efforts to create welding consumables which on solid state phase transformation partly compensate for the stresses which develop when a constrained weld cools to ambient temperatures. All of these efforts have focused on structural steels which are ferritic. In the present work, alloy design methods have been used to create a stainless steel welding consumable which...

Friction welding is a solid state bonding technique which utilizes the heat generated by rubbing of two faying surfaces for the coalescence of material. Friction welding process is normally considered as a multi-input and multi-output process. Optimization of friction welding parameters is required to get good quality joints. Present study establishes the relationship between the input variable...

Friction stir welding (FSW) is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. Commercial feasibility of the FSW process for harder alloys such as steels and titanium alloys awaits the development of cost effective and durable tools which lead to structurally sound welds consistently. Material...

This paper is concerned with the estimation of a heat source applied in the electron beam welding process by using temperature measurements in solid phase. The aim is to identify the energy distribution which is applied in the liquid and vapor zones. This identification is realized each time in a transversal plan perpendicularly to the welding axis. For this work, the goals are, first, to analy...

In ultrasonic metal welding, two metal sheets are joined by the application of high frequency ultrasonic vibrations (20 kHz) under moderate pressure in which the vibrations are applied parallel to the interface between the sheets. The high frequency relative motion between the sheets forms a solid–state weld through progressive shearing and plastic deformation between surface asperities that di...

Friction Stir Welding (FSW) is an innovative solid-state joining process, which is gaining a great deal of attention in several applicative sectors. The opportune definition of process parameters, i.e. minimizing residual stresses, is crucial to improve joint reliability in terms of static and dynamic performance. Longitudinal residual stresses, induced by FSW in AA2024-T3 butt joints, have bee...

Friction Stir Welding (FSW) is a solid-state welding process, based on frictional and stirring phenomena, that offers many advantages with respect to the traditional welding methods. However, several parameters can affect the quality of the produced joints. In this work, an experimental approach has been used for studying and optimizing the FSW process, applied on 5754-H111 aluminum plates. In ...

Many of the degradation mechanisms relevant to power plant components can be exacerbated by stresses that reside within the material. Good design or structural integrity assessments require therefore, an accounting of residual stresses, which often are introduced during welding. To do this it is necessary to characterise the stresses, but this may not be possible in thick components using non-d...