Metal deposition at the tool flank wear-land during machining is a common phenomenon, especially in machining aluminum alloys and annealed teels. The cause of metal deposit has not been studied and the characteristics of the wear-land and deposit contact are not completely known. In his study, a turning test was conducted using tungsten carbide (WC) tools with pre-generated wear-land to machine...

Metal matrix composites have been widely used in industries, especially aerospace industries, due to their excellent engineering properties. However, it is difficult to machine them because of the hardness and abrasive nature of reinforcement elements like silicon carbide particles (SiCp).In the present study, an attempt has been made to investigate the influence of spindle speed (N), feed rate...

The cutting tools are today used a lot by industry and they are expensive, so it was interesting to optimize their use, by developing a predictive method of their wear, particularly, the flank wear Vb. For this task, the flank tool wear was measured in off-line using a binocular microscope, whereas, the cutting forces are recorded by means of a dynamometer (Kistler 9255B). The acquired signatur...

Productivity and quality in the finish turning of hardened steels can be improved by utilizing predicted performance of the cutting tools. This paper combines predictive machining approach with neural network modeling of tool flank wear in order to estimate performance of chamfered and honed Cubic Boron Nitride (CBN) tools for a variety of cutting conditions. Experimental work has been performe...

Abstract. Tool wear sensing plays an important role in the optimisation of tool exchange and tip geometry compensation during automated machining in flexible manufacturing system. The focus of this work is to develop a reliable method to estimate flank wear during end milling process. A neural-fuzzy scheme is applied to perform one-step-ahead prediction of flank wear from cutting force signals ...

Tool wear regulation highly influences product quality and the safety and productivity of machining processes. Hence, it is one of the most important elements in the supervisory control of machine tools. The development of this type of machine tool adaptive control is practically at its infancy because there are still no industrial solutions concerning robust, reliable, and highly precise conti...

In machining of parts, surface quality is one of the most specified customer requirements. Major indication of surface quality on machined parts is surface roughness. Finish hard turning using Cubic Boron Nitride (CBN) tools allows manufacturers to simplify their processes and still achieve the desired surface roughness. There are various machining parameters have an effect on the surface rough...

The major needs in machining are high material removal rate, good work surface finish and low tool wear. These objectives can be achieved by reducing tool wear using proper cutting fluid during machining.The effect of some cutting fluids namely: Mentholated spirit, paraffin, and soluble oil on the flank wear of High-speed steel and carbide tipped tools by orthogonal cutting has been studied. Ce...

The present study applied extended Taguchi method through a case study in straight turning of mild steel bar using HSS tool for the optimization of process param. The study aimed at evaluating the best process environment which could simultaneously satisfy requirements of both quality as well as productivity with special emphasis on reduction of cutting tool flank wear, because reduction in fla...

Quantitative understanding of cutting forces under hard turning conditions is important for thermal modeling, tool life estimation, chatter prediction, and tool condition monitoring purposes. Although significant research has been documented on the modeling of forces in the turning operation in general, turning of hardened materials involves several distinctive process conditions, including neg...