A systematic study was carried out to evaluate the correlation between high pressure die casting (HPDC) parameters and the mechanial properties of Magnesium alloys. The tested alloys included two conventional alloys: AZ91D and AM50A and a newly developed alloy, RI153M. The nature of the above correlations was semi-empiric, based on computer simulation of the die casting process using MAGMA® sim...

A three-phase model is presented that predicts solid deformation and damage as well as melt pressure, feeding flow and shrinkage porosity during metal casting. A visco-plastic constitutive theory with damage is used to model the solid deformation. Damage created by mechanically induced voiding is used as a hot tear indicator. The absence of liquid feeding determines when damage starts to form. ...

Determining alloy shrinkage factors is very important for the investment casting process. Casting dimensions can be obtained from numerical simulations of heat transfer and deformation phenomena. The accuracy of the dimensional results depends on heat transfer results. In order to validate heat transfer models, temperature data were obtained during casting of aluminum alloy A356 in shell molds ...

This study deals with the experimental measurements and numerical predictions of alloy shrinkage factors (SFs) related to the investment casting process. The dimensions of the A356 aluminum alloy casting were determined from the numerical simulation results of solidification, heat transfer, fluid dynamics, and deformation phenomena. The investment casting process was carried out using wax patte...

COST 526 project SI 4 focused on implementation of the automatic simulation-optimisation tools in several continuous casting processes. The simulation tools can be applied in several different ways to serve industry by inducing beneficial changes to process operation. These include respective better understanding of the process, better insight into the process, better influence on the process a...

A literature review on methods to consider mechanical behaviour of cast aluminium alloys in finite element method (FEM) simulations of cast aluminium components has been performed. The mechanical behaviour is related to several microstructural parameters achieved during the casting process. Three different methods to consider these microstructural parameters are introduced. One method predicts ...

Q. Yue, C. B. Zhang: School of Metallurgy Engineering, Anhui University of Technology, Ma’ anshan, China. X. Z. WANG: School of Mechanic Engineering, Anhui University of Technology, Ma’ anshan, China Fluid flows in a two-strand tundish for slab continuous casting were performed with mathematical simulation methods. The molten steel flow velocity fields in the tundish with a turbulence inhibitor...