The usage of powder metallurgy aluminium compacts in lieu of ferrous components in automotives helps to lower vehicle weight. The major drawback in the commercially available press sintered aluminium alloy is porosity which is mainly dependent on the powder metallurgical process parameters such as compaction pressure, sintering temperature and cooling rate after sintering. In this paper the eff...

The goal of the present research is to develop a better understanding of the tensile response of open-cellular aluminum 6061 T6 alloy. Both tensile and compression samples of this metallic foam were tested under constant strain rate conditions at 293, 423, and 523 K. Scanning electron microscopy was performed on individual struts to assess the modes and mechanisms associated with fracture. Theo...

The recent development on TEM work of irradiated RERTR fuels includes characterization of the irradiated U-10Mo/Alloy-6061 monolithic fuel plate, the RERTR7 U-7Mo/Al-2Si and U-7Mo/Al-5Si dispersion fuel plates. It is the first time that a TEM sample of an irradiated nuclear fuel was prepared using the focused-ion-beam (FIB) liftout technical at the Idaho National Laboratory. Multiple FIB TEM sa...

The general manufacturing objective during the fabrication of automotive, structural and aerospace components, particularly through flow forming process is to achieve predefined product quality characteristics and mechanical properties with process cost and time constraints. The current state of the economy and the consequent market pressure has forced vehicle manufacturers to simultaneously re...

In an effort to maximize grain growth of open-die forged 6061 aluminum alloy parts, samples from three of Weber Metals’s suppliers (Hidal Co-Almex USA Inc., TST Inc., and Vista Metals Corp.; to be called Supplier H, Supplier T, Supplier V respectively) were cut into cylinders with diameters of 0.75 ̋ and heights of 2 ̋, and put through a simulated forging process and heat treatment. It is possibl...

The technological development of all kinds of lightweight transportation devices including vehicles, aircraft, ships, etc. has progressed markedly with the demand for energy saving and environmental protection. Aluminum alloy is in the spotlight as it is a suitable environmentally friendly material. However, deformation is a major problem during the welding process because aluminum alloy has a ...