The aim of this study is to investigate the optimization process parameters for Metal inert gas welding (MIG). In the present work, bead-on -plate welds were carried out on MS 5986 Fe 410 carbon steel sheets using Gas Metal Arc Welding (GMAW) process. In this present investigation ER70S-6 solid wire having 1.2 mm diameter was used as an electrode with direct current electrode positive polarity....

resistance spot welding is an important manufacturing process in the automotive industry for assembling bodies. the quality and strength of the welds and, by extension, the body is mainly defined by the quality of the weld nuggets. the most effective parameters in this process are sheet material, geometry of electrodes, electrode force, current intensity, welding time and sheet thickness. the p...

Power input to the arc in gas metal arc welding controls both the metal transfer process and the base-plate heating process. It would be advantageous to decouple these processes. Methods to achieve this decoupling are discussed. Pulsed-power welding is widely used, but only decoupling can be achieved. More complete decoupling may be obtained by using independent power inputs to the system. Seve...

The MIG welding is one of the most popular welding techniques used in industries. This uses a consumable metal electrode. The input parameters in MIG welding play a significant role in deciding the weld quality, strength, cost and speed. Most of times manufacturer faces a problem to select optimum process parameters for a good quality weld. This paper tries to present the effect of different we...

Welding hot-work tool steels, containing 0.3-0.6% of carbon, is difficult both because of the elevated carbon content and because of significant hardening resulted from large amounts of alloying elements. A development of welding technology, i.e. better quality of electrodes, modern welding devices, improved welding technologies and better steel quality, make welding of such steel types possibl...

Surfacing is a technological procedure of applying a layer of filler material to a surface of another material, i.e. a product. By surfacing, it is possible to improve chemical, mechanical, and physical properties of the parent metal, and, consequently, those of the product surfaced. Surfacing may be applied to worn surfaces as well as to new products. A surfacing weld may have the same, simila...

Gas tungsten arc welding (GTAW), also known as tungsten inert gas (TIG) welding, is an arc welding process that uses a nonconsumable tungsten electrode to produce the weld. The weld area is protected from atmospheric contamination by a shielding gas (usually an inert gas such as argon), and a filler metal is normally used, though some welds, known as autogenous welds, do not require it. A const...

This paper analyses the arc interference in an a.c. combined (both the pilot arc and the plasma arc exist in the welding process) plasma arc welding of aluminium alloys. This phenomenon results in an unstable welding process and weld formation. To maintain the pilot arc during the period when the electrode is positive, a cathode region must be formed in front of the tungsten electrode tip. Howe...

In order to automatically control the quality of the welding process, this paper concentrates on the problem of three dimensional surface reconstructions for the welding pool. As the relationships between size and shape of the welding pool are very complex and nonlinear, we utilize the fuzzy neural network to solve the proposed problem. In the fuzzy neural network, the input vector with 48 dime...

The emission of dusts and gases, which are generated during tubular cored wire welding and which are hazardous to health and the environment, were studied. Tests included various kinds of tubular electrode wires used for welding steel, that is, rutile flux cored wires, basic flux cored wires, and metal cored wires for welding unalloyed, low-alloy, and high-alloy steels as well as self-shielded ...