Severe competition in US steel industry urges quality improvements in hot rolling processes. Surface defects have been a long-standing troubling issue in hot rolling processes due to the ineffectiveness of existing detection methods. This paper presents an advanced statistical analysis method to identify the impacting factors in surface defects of hot rolling processes. The surface defects on t...

 In this work, effects of homogenization time of 3 to 13 h at 1200 °C on the grain refinement of as-cast AISI 301 stainless steel after different hot rolling conditions were investigated. The results showed that the minimum grain size of 16±7 mm was achieved when homogenization took place at 1200 °C for 9 h followed by hot rolling at temperature range of 1000–1200 °C with strain of 0.8 and stra...

the hot charging of continuously cast slabs steel is usually considered an effective method to reduce theenergy consumption in the hot rolling mills. in this work the application and optimizing of hot charging ofcontinuously cast slab in mobareke steel company has been investigated. mathematical relationship betweenthe cooling time of the stack of slabs and its mass average temperature is descr...

Scale defects are common surface defects in hot steel rolling. The modelling of such defects is problematic and their causes are not straightforward. In this study, we investigated genetic algorithms in search for a mathematical solution to scale formation. For this research, a high-dimensional data set from hot steel rolling process was gathered. The synchronisation of the variables as well as...

The casting and hot rolling process is a most important and widely used industrial route to produce aluminum alloy sheet[I]. Because rolling is such a high volume process and the capital expenditure in plants and fabrication facilities is so large, even small cost savings or increases in efficiency can result in a very large total money savings[2, 3]. To remove the very costly and time-consumin...

In order to achieve the nonsmooth surface drag reduction structure on the inner polymer coating of oil and gas pipelines and improve the efficiency of pipeline transport, a structural model of the machining robot on the pipe inner coating is established. Based on machining robot, an experimental technique is applied to research embossing and coating problems of rolling-head, and then the moldin...

Ring rolling is a complicated process, in which rolling parameters influence directly the quality of ring. It is a process method with high productivity and few waste of material, widely used in transportation industry including automotive, shipbuilding, aerospace etc. During the rolling process of large-sized parts, crinkle and hollows often appear on surface, due to inconsistence of rolling m...

Ring rolling is one of the most significant methods for producing rings with highly precise dimensions and superior qualities such as high strength uniformity, all accomplished without wasting any materials. In this article, we have achieved analytical formulas for calculating the pressure and shear friction over the contact arcs between the rollers and ring in the ring rolling process for the ...