Whilst innovative advancements in thermal spray technology, especially in terms of characterization of starting powders, coating processes and optimisation of coating process parameters have resulted in coatings of improved quality, there is an ever increasing demand to push the frontiers of coating applications. Post-treatment of thermal spray coatings either by HIPing (Hot Isostatic Pressing)...

In manufacturing, thermal spray technology encompasses a group of coating processes that provide functional surfaces to improve the performance of the components and protect them from corrosion, wear, heat and other failings. Many types and forms of feedstock can be thermal sprayed, and each requires different process conditions and life cycle preparations. The required thermal energy is genera...

Within most industry segments, significant financial losses may be incurred due to accelerated wear of various components. In order to minimize the effects of mechanical wear and extend product life, thermal spray coating solutions introduced into production and is further developing them to meet even more demanding wear applications. Applying coatings using thermal spray is an established indu...

Coatings have historically been developed to provide protection against corrosion and erosion that is to protect the material from chemical and physical interaction with its environment. Corrosion and wear problems are still of great relevance in a wide range of industrial applications and products as they result in the degradation and eventual failure of components and systems both in the proc...

High velocity oxy-fuel (HVOF)coating have shown high resistance to corrosion in fossil energy applications and it is generally accepted that mechanical failure, e.g. cracking or spalling, ultimately will determine coating lifetime. The use of HVOF thermal spray to apply coatings is one of the most commercially viable and allows the control of various parameters including powder particle velocit...

in this paper, a 3d stochastic model has been presented to predict the coating thickness and porosity in a thermal spray coating process. different values of processing parameters were obtained. the model was developed on the basis of prescribed rules in calculating the splat size during the impact of individual droplets on the surface of the substrate. due to the thermal stresses produced duri...

Fe-based amorphous/nanocrystalline coatings were prepared on the AISI 321 steel substrate by the high-velocity oxygen-fuel (HVOF) thermal spraying technology. The effect of selected parameters (oxygen flow, kerosene flow and spray distance) on the cavitation erosion resistance (denoted as Rc) of the coating were investigated by using the Taguchi method. Statistical tools such as design of exper...

Coated powder particles composed of a ceramic core and a metallic coating are being considered for plasma spray applications. The goal of using these powders is to produce particulate-reinforced metal-matrix composite coatings. In this work, the feasibility of plasma spray processing in producing these composite coatings is evaluated. A numerical model is presented to analyze the in-flight ther...

The coefficient of restitution is a measure of energy dissipation in a system across impact events. Often, the dissipative qualities of a pair of impacting components are neglected during the design phase. This research looks at the effect of applying a thin layer of metallic coating, using thermal spray technologies, to significantly alter the dissipative properties of a system. The dissipativ...