Current Process HVOF thermal spray is widely used for coating critical wear parts like landing gear, bearing races, valves and turbine components. Generally, fully or partially molten metal, composite, or ceramic droplets are propelled from a gun or torch onto the workpiece. Multiple passes are required to build up the coating, since each pass only deposits ~ 0.0002 in 0.0005 in thickness of ma...

Impressive gains have been made in thermal spray coatings through material development and coating parameter selection. Nevertheless, it is usually up to shop personnel to develop a robot program to achieve the final coating. Coating programs are often developed using trial and error. Some motion and deposit analysis programs are available [1], [2]. However, they can be costly and require a lev...

Wear of the surface is the major problem of all materials. This wear can be of many types and there can be several methods of reducing wear. Coating on the surface of material is one of them. On M.S substrate, thermal spray coating is done using Detonation spray gun and coating powders used is a mixture of oxides (Al2O3-13TiO2). The thermal-sprayed coatings are characterized by SEM, EDS analyse...

Modern gas turbine hot sections need to be protected from elevated temperature and damaging environments. This protection starts as a typically two layer coating system, the base layer or bond coat (BC) acts as a corrosion barrier and a kind of buffer for the thermal mismatch between the base material and the second top thermally protective layer or Thermal Barrier Coating (TBC). The BC is norm...

Plasma spray process is one of the most versatile thermal spray deposition processes. There are great number of parameters that influence the quality and characteristic of deposited coating and their values must be defined precisely for each type of coating and used equipment individually. A review of the technology developed for deposition of ferrous-based powder spray (Fe-1.3Cr-1.5Mn-1.2C0.3N...

A nanostructural hydroxyapatite (HA) coating was deposited to the porous Ti6Al4V acetabular cup implants using a room temperature electrophoretic deposition (EPD) process in order to achieve the improved bonding strength between the implants and cells, fast healing, good corrosion resistance and long-term stability after implantation. The micropores created in the coating will improve the bioac...

Vertical carbon nanotube (CNT) forests bonded at room temperature with sprayed on nanoscale polymer coatings are found by measurement to produce thermal resistances that are on a par with those of conventional metallic solders. These results are achieved by reducing the high contact resistance at CNT tips, which has hindered the development of high performance thermal interface materials based ...

THERMAL SPRAY is a generic term for a group of processes in which metallic, ceramic, cermet, and some polymeric materials in the form of powder, wire, or rod are fed to a torch or gun with which they are heated to near or somewhat above their melting point. The resulting molten or nearly molten droplets of material are accelerated in a gas stream and projected against the surface to be coated (...

In the present paper, a complete literatures review of thermal barrier coating applications in diesel engines is performed to select a proper type and to find coating effects. The coating system has effects on the fuel consumption, the power and the combustion efficiency, pollution contents and the fatigue lifetime of engine components. Usually there are several beneficial influences by appl...