The Friction Stir Welding process is now 20 years old and the interest in it and its potential continues to increase dramatically. FSW can be applied to a multitude of products with varying material types and thicknesses. However, a continuous weld is not always required to meet the product performance requirements. Thus, one can consider some form of intermittent weld, such as Friction Stir Sp...

Resistance spot welding process is one of the very useful and widely utilized joining processes in automobile industry due to its high working speed, high productivity, flexibility and economical cost operation. In this paper various optimization techniques like Taguchi method, Artificial neural network (ANN), Genetic algorithm (GA) etc. and their applications are discussed to get the optimum w...

In this paper, dissimilar resistance spot welding of AISI 1075 eutectoid steel to AISI 201 stainless steel is investigated experimentally. For this purpose, the experiments are designed using response surface methodology and based on four-factor, five-level central composite design. The effects of process parameters such as welding current, welding time, cooling time and electrode force are inv...

Resistance spot welding is an important and widely used method for joining metal objects. In this paper, various classification methods for identifying welding processes are evaluated. Using process identification, a similar process for a new welding experiment can be found among the previously run processes, and the process parameters leading to high-quality welding joints can be applied. With...

The objective of this work is to study the effect of parameters on resistance spot weld of ASS316 material. In order to study the significance of the process parameters i.e. current, electrode force and weld cycles, towards the percentage improvement in material hardness. It is clear from the results that parameters significantly affect both the mean and the variation in the percentage improvem...

An attempt made to optimize the operating parameters involved in an autogenous pulsed Nd: YAG laser welding process of similar and dissimilar combinations of butt joint of 2 mm thick 316 L stainless steel and mild steel. Influence of prominent laser welding parameters such as average peak power, defocus position, spot position, and shielding gas were investigated for welded joints considered. T...

Resistance spot welding is an important manufacturing process in the automotive industry for assembling bodies. The quality and strength of the welds and, by extension, the body is mainly defined by the quality of the weld nuggets. The most effective parameters in this process are sheet material, geometry of electrodes, electrode force, current intensity, welding time and sheet thickness. The p...

MAY 2003 -S 116 ABSTRACT. Mechanical characteristics of resistance spot welding machines, such as stiffness, friction, and moving mass, have complex influences on the resistance welding process and weld quality. In this paper, these influences are systematically investigated through experiments. The mechanisms of the influences are explored by analyzing process signatures, such as welding force...