Mechanical alloying (MA) is a solid-state powder processing technique involving repeated cold welding and fracturing of powder particles in a high-energy ball mill. It has been used to obtain nanocrystalline binary system FeNi. Fe and Ni elemental powders have been ball milled in a planetary mill (Pulverisette5, Fritsch) for various times up to several hours. The morphology of the powders was e...

This paper presents a solid freeform fabrication (SFF) technique based on micro-plasma powder deposition (MPPD). The relationship between the geometric features of the deposited layers and the welding parameters is investigated. The arc length is controlled through the monitoring of the arc voltage. The result of building parts with functionally graded components by the MPPD process is shown as...

Friction Stir Welding (FSW), being a novel process and facilitates welding various joints required for several industrial applications. It is an attractive technology for solid state material joining, contrary to conventional welding methods, having ability to produce welds with higher integrity and minimum induced distortion and residual stresses. In this paper, the operation of FSW, critical ...

FSW is a solid phase welding, invented by W. Thomas and his colleagues at The Welding Institute (TWI), UK, in 1991. It is proven that FSW is completely user friendly, non hazardous and produces no effluents. From the advent of the modern Welding technology, most of all the techniques that were developed produced fumes and gases that were hazardous to the welders and the environment. Protective ...

Friction stir welding is a relatively new solid-state joining technique which is widely adopted in different industry fields to join different metallic alloys that are hard to weld by conventional fusion welding. Friction stir welding is a highly complex process comprising several highly coupled physical phenomena. The complex geometry of some kinds of joints and their three dimensional nature ...

The aim of this study is to investigate the optimization process parameters for Metal inert gas welding (MIG). In the present work, bead-on -plate welds were carried out on MS 5986 Fe 410 carbon steel sheets using Gas Metal Arc Welding (GMAW) process. In this present investigation ER70S-6 solid wire having 1.2 mm diameter was used as an electrode with direct current electrode positive polarity....

Over the last decade attempts have been made to fabricate aluminum matrix composites (AMCs) reinforced with several ceramic particles. Aluminum reinforced with ZrB2 particles is one such AMC. The successful application of new kind of AMCs lies in the development of secondary processes such as machining and joining. Friction stir welding (FSW) is a relatively new solid state welding which overco...

Linear friction welding (LFW) is a solid-state welding process that has been thoroughly investigated for chain welding in recent years in order to replace the currently in use Flash Butt Welding (FBW) process. Modelling has proven to be an indispensable tool in LFW, thus providing necessary insight to the process, regardless of its final application. This article describes a 3D model developed ...