Particle-based computational methods, such as the Smoothed Particle Hydrodynamics (SPH) method, do not require a numerical mesh. Because of the mesh-less characteristics, they are suitable for the numerical simulation of the casting process. In order to optimize the production condition, the simulation of the semi solid casting by the particle method is expected to be applicable. In the semi so...

The solidification of metals continues to be a phenomenon of great interest to physicists, metallurgists, casting engineers and software developers. It is a non-linear transient phenomenon, posing a challenge in terms of modelling and analysis. During the solidification of a casting in a mould, the heat-transfer between the casting and the mould plays a vital role. This paper attempts to study ...

This paper describes a method to generate Delaunay tetrahedral meshes directly from regular volume data by vertex insertion driven by an error criterion. By adapting the mesh to the input data, the method produces meshes suitable for fast and precise volume ray-casting. A partitioning method that splits the mesh into homogeneous sub-meshes is also presented. Such mesh segmentation strategy turn...

Feeding of the nickel-based alloys CZ-100, M-35-1, and CW-12MW, as well as of the austenitic stainless steel CN-7M, is investigated, using a combination of casting experiments and simulation. Casting trials are performed at five foundries, to produce a total of 55 plates of varying lengths and radiographic soundness levels. In order to develop the property databases necessary to simulate the ca...

The liquid metal flow and the solidification behaviours in a multi-cavity casting mould of two automotive cast parts were simulated in three dimensions. The commercial code, FLOW-3D® was used because it can track the front of the molten metal by a Volume of Fluid (VOF) method and allows complicated parts to be modeled by the Fractional Area/Volume Obstacle Representation (FAVOR) meth...

casting yield in a general sense must begin with these rules. THE consequences of a low casting yield are well known Furthermore, casting simulation does not provide the initial in the foundry industry: lower profits due to increased proriser design for a casting, nor does it automatically optimize duction costs and decreased capacity. Additional melted the risering. Thus, even if simulation is...

The method of continuous casting of steel is now often used in the metallurgical industry, due to the increasing demand for the production of high – quality steel. An important device of continuous casting machine is the tundish, in which a stabilized steel flow has a crucial effect on the quality and efficiency conditions of the continuous casting process. In this study fluid flows in a six – ...

In the present paper a review for the experimental and finite element analysis techniques is adopted for gravity die casting. Experimental Data taken for Solidification of gravity die Casting is modeled and meshed initially then validation is followed by comparing the experimental and modeled results. This helps to optimize the design criteria for gravity die cast part. To overcome the problem ...