A new opacity correction approach for oversampled volume ray casting is introduced. While the only existing opacity correction method in the literature is based on the assumption of dataset homogeneity, the new opacity correction method introduced in this paper is a faster, generalized voxel-by-voxel approach which does not assume dataset homogeneity. The new opacity correction avoids the datas...

A comprehensive methodology that takes into account alloy solidification, shrinkage-driven interdendritic fluid flow, hydrogen precipitation, and porosity evolution has been developed for the prediction of microporosity fraction in aluminum A356 alloy castings. The mathematical models presented are implemented in a computational framework consistent with those of commercial casting codes, allow...

This paper describes activities relating to mold level control in continuous casting process as case examples of our process control solution business, in which we clarify and evaluate the process phenomena and design the control system. Initially, a mold level control model has been formulated by fluid flow analysis technique that evaluates molten steel flow in the mold quantitatively. The mod...

Now a days, significant amount of aluminium alloy are being used to fabricate components such as engine blocks, cylinder heads, suspension control arms, wheels and pistons. In response to consumer demands for the increase in performance, the use of aluminium has grown dramatically in the recent years. So in order to produce a sound LM6 (Al-12%Si) Aluminium alloy casting, a new approach is made ...

The paper discusses a 3D numerical solution of the inverse boundary problem for a continuous casting process of alloy. The main goal of the analysis presented within the paper was to estimate heat fluxes along the external surface of the ingot. The verified information on these fluxes was crucial for a good design of a mould, effective cooling system and generally the whole caster. In the study...

The attachment probability of inclusions on a bubble surface is investigated based on fundamental fluid flow simulations, incorporating the inclusion trajectory and sliding time of each individual inclusion along the bubble surface as a function of particle and bubble size. Then, the turbulent fluid flow in a typical continuous casting mold, trajectories of bubbles and their path length in the ...

This paper presents a finite element method based modeling and design of control for distributed parameter systems. First, models of distributed parameter systems in the form of lumped-input/distributed-output systems and structure of control loop are introduced. Next, modeling of temperature fields of the casting die as distributed parameter systems in preheating process is performed in COMSOL...

A voxel-based terrain visualization system is presented with real-time performance on general-purpose graphics multiprocessor workstations. Ray casting of antialiased 3D volume terrain and subvoxel sampling in true 3D space produce high quality images. Based on this rendering algorithm, an interactive flythrough system for mission planning and flight simulation has been developed on an SGI Powe...

Additive manufacturing is expected to transform and upgrade the traditional foundry industry realize integrated rapid low-cost development of high-performance components with complex shapes. The additive technology commonly applied in casting mold preparation (fusible molds, sand molds/cores ceramic cores) mainly includes selective laser sintering (SLS) binder injection three-dimensional printi...