Results from a computational model of arc welding, in which the arc plasma, workpiece and electrode are treated self-consistently, are presented. It is demonstrated through three examples (the effect of shielding gas composition, metal vapour and electrode shape on the weld pool) that reliable prediction of weld pool depth and geometry requires that the arc plasma is included in the computation...

This paper reviews effects of amplitude and force control during the ultrasonic welding cycle of thermoplastics. In a previously published paper, the benefits of amplitude profiling were detailed as increased strength and reduced part marking. This paper reviews the mechanisms for such observations and details additional benefits, such as decreased residual stresses and increased solvent resist...

The fatigue strength assessment of welded joints by using the known parent material fatigue strength is considered in this paper. The stress concentration factor was determined performing FEA of singlesided transverse attachment joints for mean value of weld toe radius which was calculated by using several measurements of the weld toe radius along the weld length. The fatigue strength of welded...

Laser welding has been applied to various industries, in particular, automotive, aerospace and microelectronics. Primary aim of joining two metals by keeping their properties unaltered, that can be only possible by controlling temperature, heating and cooling rates. However measurement of weld pool temperature during laser spot welding is a difficult task because of the short pulse duration, of...

Theoretical and experimental investigations have been carried out to examine the in uence of laser power and on time on the weld thermal cycle and weld metal microstructure and hardness during laser spot welding of low alloy steel. A transient heat transfer model that takes into account the temperature dependence of material properties and latent heat of phase transformation is employed to sim...

In the present study, the three components of the residual leakage magnetic fields from the flaws were measured with the MI sensor. Furthermore, finite element analysis for the three components of the residual magnetic fields was carried out. From these experimental and analytical results, By showed the two pairs of the maximum and the minimum and can evaluate the flaw length. In the case of th...

Neutron diffraction was used to measure the residual stress distribution in an FeAl weld overlay on steel. It was found that the residual stresses accumulated during welding were essentially removed by the post-weld heat treatment that was applied to the specimen; most residual stresses in the specimen developed during cooling following the post-weld heat treatment. The experimental data were c...

This paper discusses two common problems, “weld tenting” and low coating thickness over the external weld, and their causes in traditional three layer polyolefin pipeline coatings. To tackle these problems, a new approach to applying multilayer polyolefin coating to pipes is introduced. The new system consists of side-extruding high density polyethylene over a graded structure polyethylene (GSP...

Ultrasonic metal welding has been used widely to join battery cell terminals, or tabs (either Al or Cu), with bus bars (Cu) to form assembled battery packs in battery electric vehicles. However, the mechanism of ultrasonic welding for Al/Cu is still not well understood. In this work, the microstructures of the ultrasonic welds between three layers of lithium-ion battery tabs (either Al or Cu) a...

To achieve good corrosion resistance in a weld is much more challenging than for plate or sheet material, which has undergone controlled rolling, heat treatment and pickling processes in the steel mill. The choice of weld procedure and parameters, filler metal and shielding gas all play important roles. For duplex and lean duplex grades it is essential to ensure that an adequate amount of auste...